Hitachi EX550-5, EX550LC-5, EX600H-5 & EX600LCH-5 Crawler Hydraulic Excavator Workshop Manual


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This complete service repair workshop manual PDF download for the Hitachi EX550-5, EX550LC-5, EX600H-5 & EX600LCH-5 Hydraulic Excavator has easy to read text sections with top quality diagrams, pictures and illustrations.

Information included in the Workshop Manual: technical information needed for maintenance and repair of the machine, tools and devices needed for maintenance and repair, maintenance standards, and removal/installation and assemble/disassemble procedures.


APPLICABLE MODELS :

Hitachi Excavator EX550-5
Hitachi Excavator EX550LC-5
Hitachi Excavator EX600H-5
Hitachi Excavator EX600LCH-5

Serial No. : 07001 and up


TABLE OF CONTENTS :

SECTION 1 GENERAL INFORMATION
GROUP 1 Precautions for Disassembling and Assembling
GROUP 2 Tightening

SECTION 2 UPPERSTRUCTURE
GROUP 1 Cab
GROUP 2 Counterweight
GROUP 3 Pump Device
GROUP 4 Control Valve
GROUP 5 Swing Device
GROUP 6 Pilot Valve
GROUP 7 Pilot Shut-off Valve
GROUP 8 Solenoid Valve Unit Solenoid Valve EHC Valve

SECTION 3 UNDERCARRIAGE
GROUP 1 Swing Bearing
GROUP 2 Travel Device
GROUP 3 Center Joint
GROUP 4 Track Adjuster
GROUP 5 Upper And Lower Roller
GROUP 6 Track

SECTION 4 FRONT ATTACHMENT
GROUP 1 Front Attachment
GROUP 2 Cylinder


MANUAL SPECIFICATION :

File Format : PDF
Language : English
Printable : Yes
Searchable : Yes
Bookmarked : Yes
Total Pages : 306


This service repair workshop manual PDF download contains specs, diagrams, actual real photo illustrations, and schemes. In addition to space savings, nice thing about having completly searcheble PDF files instead of a hard-printed manual is that you can use the Search feature in your PDF reader software (Adobe Acrobat) to find just what your looking for and just print out the exact pages you need or all manual easily. This is the same Repair Service manual your local dealer will use when doing a repair.

Instant Download means there is NO shipping costs or waiting for a CD or paper manual to arrive in the mail! You will receive this manual TODAY via Instant Download on completion of payment via our secure payment processor. We accept ALL major credit/debit cards/paypal.

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INTRODUCTION
SAFETY

SECTION 1 GENERAL INFORMATION
GROUP 1 Precautions for Disassembling and Assembling
PRECAUTIONS FOR DISASSEMBLING AND ASSEMBLING
MAINTENANCE STANDARD TERMINOL-OGY
GROUP 2 Tightening
TIGHTENING TORQUE SPECIFICATIONS
TORQUE CHART
PIPING JOINT

SECTION 2 UPPERSTRUCTURE
GROUP 1 Cab
REMOVE AND INSTALL CAB
DIMENSIONS OF THE CAB GLASS
GROUP 2 Counterweight
REMOVE AND INSTALL COUNTER-WEIGHT
GROUP 3 Pump Device
REMOVE AND INSTALL PUMP DEVICE
DISASSEMBLE PUMP TRANSMISSION
ASSEMBLE PUMP TRANSMISSION
REMOVE AND INSTALL MAIN PUMP
DISASSEMBLE MAIN PUMP
ASSEMBLE MAIN PUMP
DISASSEMBLE AND ASSEMBLE PILOT PUMP
GROUP 4 Control Valve
REMOVE AND INSTALL CONTROL VALVE
DISASSEMBLE CONTROL VALVE 1
ASSEMBLE CONTROL VALVE 1
DISASSEMBLE CONTROL VALVE 2
ASSEMBLE CONTROL VALVE 2
DISASSEMBLE CONTROL VALVE 3
ASSEMBLE CONTROL VALVE 3
DISASSEMBLE CONTROL VALVE 4
ASSEMBLE CONTROL VALVE 4
DISASSEMBLE CONTROL VALVE 5
ASSEMBLE CONTROL VALVE 5
GROUP 5 Swing Device
REMOVE AND INSTALL SWING DEVICE
DISASSEMBLE SWING DEVICE
ASSEMBLE SWING DEVICE
DISASSEMBLE SWING MOTOR
ASSEMBLE SWING MOTOR
MAINTENANCE STANDARD
GROUP 6 Pilot Valve
REMOVE AND INSTALL RIGHT PILOT VALVE (FRONT ATTACHMENT)
REMOVE AND INSTALL LEFT PILOT VALVE (FRONT ATTACHMENT)
REMOVE AND INSTALL TRAVEL PILOT VALVE
DISASSEMBLE FRONT ATTACHMENT PI-LOT VALVE
ASSEMBLE FRONT ATTACHMENT PILOT VALVE
DISASSEMBLE TRAVEL PILOT VALVE
ASSEMBLE TRAVEL PILOT VALVE
GROUP 7 Pilot Shut-off Valve
REMOVE AND INSTALL PILOT SHUT-OFF VALVE
DISASSEMBLE PILOT SHUT-OFF VALVE
ASSEMBLE PILOT SHUT-OFF VALVE
GROUP 8 Solenoid Valve Unit Solenoid Valve EHC Valve
REMOVE AND INSTALL THREE-SPOOL SOLENOID VALVE
DISASSEMBLE AND ASSEMBLE THREE-SPOOL SOLENOID VALVE 5 Valve

SECTION 3 UNDERCARRIAGE
GROUP 1 Swing Bearing
REMOVE AND INSTALL SWING BEARING
DISASSEMBLE SWING BEARING
ASSEMBLE SWING BEARING
GROUP 2 Travel Device
REMOVE AND INSTALL TRAVEL DEVICE
DISASSEMBLE TRAVEL DEVICE
ASSEMBLE TRAVEL DEVICE
DISASSEMBLE TRAVEL MOTOR
ASSEMBLE TRAVEL MOTOR
DISASSEMBLE BRAKE VALVE
ASSEMBLE BRAKE VALVE
MAINTENANCE STANDARD
GROUP 3 Center Joint
REMOVE AND INSTALL CENTER JOINT
DISASSEMBLE CENTER JOINT
ASSEMBLE CENTER JOINT
MAINTENANCE STANDARD
GROUP 4 Track Adjuster
REMOVE AND INSTALL TRACK AD-JUSTER
DISASSEMBLE TRACK ADJUSTER
ASSEMBLE TRACK ADJUSTER
/Front Idler
REMOVE AND INSTALL FRONT IDLER
DISASSEMBLE FRONT IDLER
ASSEMBLE FRONT IDLER
MAINTENANCE STANDARD
GROUP 5 Upper And Lower Roller
REMOVE AND INSTALL UPPER ROLLER
REMOVE AND INSTALL LOWER ROLLER
DISASSEMBLE UPPER ROLLER
ASSEMBLE UPPER ROLLER
DISASSEMBLE LOWER ROLLER
ASSEMBLE LOWER ROLLER
MAINTENANCE STANDARD
GROUP 6 Track
REMOVE AND INSTALL TRACKS
MAINTENANCE STANDARD

SECTION 4 FRONT ATTACHMENT
GROUP 1 Front Attachment
PREPARATION FOR REMOVING AND IN-STALLING CYLINDER
REMOVE AND INSTALL CYLINDER
MAINTENANCE STANDARDS
AIR BLEEDING PROCEDURE
GROUP 2 Cylinder
DISASSEMBLE CYLINDER
ASSEMBLE CYLINDER
MAINTENANCE STANDARD

REVISION REQUEST FORM

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