Mitsubishi Diesel Forklift Truck FD100N1, FD120N1, FD135N1, FD150AN1, FD160AN1 Service Manual

Original Illustrated Factory Workshop Service Manual for Mitsubishi Diesel Forklift Truck.

Original factory manuals for Mitsubishi Lift Trucks contains high quality images, circuit diagrams and instructions to help you to operate, maintenance and repair your truck. All Manuals Printable, without restrictions, contains Searchable Text and bookmarks

Covered models:
    FD100N1 (AF15E-00011-up)
    FD120N1 (AF15E-00011-up)
    FD135N1 (AF15E-00011-up)
    FD150AN1 (AF24C-00011-up)
    FD160AN1 (AF39A-00011-up)

Language: English
Format: ZIP, Contained set of PDF Manuals:
1. Diesel Engine Perkins 1204E Manual, PDF, 880 Pages
    Contents:
        Specifications
        Disassembly and Assembly
        Systems Operation Testing and Adjusting
        Troubleshooting
        Operation and Maintenance Manual
2. Chassis and Mast Service manual, PDF, 684 Pages
Contents:
    Chapter 1 GENERAL INFORMATION
        1. Model View
        2. Applicable Forklift Truck Models
        3. Serial Number Locations
        4. Specifications
        4.1 Dimensions
        4.2 Performance
    Chapter 2 COOLING SYSTEM
        1. Specifications
        2. Structure
        3. Removing Cooling System
        3.1 Preparation
        3.2 Removal Sequence of Expansion Tank and Radiator
        3.3 Removal Sequence of Intercooler and Oil Cooler
        3.4 Removal Sequence of Cooling Fan
        3.5 Suggestions for Removal
        4. Inspecting and Adjusting Radiator and Intercooler
        4.1 Intercooler
        4.2 Inspecting Fan Belt
        4.3 Radiator
        4.4 Antifreeze and Cooling Water
        5. Installing Cooling System
        5.1 Suggestions for Installation
        6. Troubleshooting
        7. Service Data
        7.1 Fan Belt
        7.2 Radiator
        7.3 Expansion Tank
        7.4 Intercooler
        7.5 Oil Cooler
    Chapter 3 ELECTRICAL SYSTEM
        1. Chassis Electrical Components and Wiring Outline
        1.1 Electrical Components and Wiring Diagram of Each System
        2. Console Box
        2.1 Outline of Console Box
        2.2 Removing Meter Panel
        2.3 Installing Meter Panel
        3. Main Electrical Components
        3.1 Meter Panel
        3.2 Select Switch
        3.3 Brake Warning Icon
        3.4 Key Switch (Anti-Restart Switch) .
        3.5 Light Switch and Turn Signal Switch
        3.6 Direction (FNR) Switch
        3.7 Horn
        3.8 Fuel Tank Unit
        3.9 Stop Light Switch
        3.10 Thermo Switch (T/C Oil)
        3.11 Speed Sensor
        3.12 Fuse Box
        3.13 Relay Box
        3.14 Adjusting Procedure for Accelerator Pedal
        3.15 Low Air Pressure Switch
        3.16 List of Lights
        4. Battery and Maintenance
        4.1 Battery Specific Gravity Condition and Adjustment
        4.2 Relationship Between Electrolyte Specific Gravity and State of Charge
        4.3 Precautions for Battery Charging
        5. Meter panel
        5.1 Meter Panel Layout
        5.2 Basic Display
        5.3 Basic Operation
        5.4 When a Warning Occurs
        5.5 When Several Warnings Occur Simultaneously
        5.6 Warning Symbols
        5.7 Warning Icons
        5.8 Optional Features
        5.9 Hour Meter
        5.10 Troubleshooting
        6. Wire Color
        6.1 List of Wire Color Codes
        7. Troubleshooting
        7.1 Engine Startup Problem
        7.2 Gauge-Related Problems
        7.3 Light-Related Problems
        7.4 Warning Device Problems
        7.5 Battery-Related Problems
    Chapter 4 CONTROLLERS
        1. Outline
        1.1 System Configuration
        1.2 Color Coding
        1.3 Controller External View
        2. Service Tool Functions
        2.1 Menu Structure
        2.2 Input Monitor and Output Monitor
        2.3 Truck Status
        2.4 Truck History
        3. Diagnostic Code List
        4. Troubleshooting
        4.1 General Precautions
        4.2 VCM-7 Memory Check Warning (F01)
        4.3 VCM-7 Battery Voltage Warning (F02)
        4.4 VCM-7 Communication Warning (F03)
        4.5 Meter Panel Communication Warning (F07)
        4.6 Lift Lever Neutral Warning (F10)
        4.7 Tilt Lever Neutral Warning (F11)
        4.8 Attachment 1 Lever Neutral Warning (F12)
        4.9 Attachment 2 Lever Neutral Warning (F13)
        4.10 Attachment 3 Lever Neutral Warning (F14)
        4.11 ECM Communication Warning (F15)
        4.12 Direction Lever Warning (F16)
        4.13 Vehicle Speed Warning (F17)
        4.14 Lift Lever Warning (F20)
        4.15 Tilt Lever Warning (F22)
        4.16 Attachment 1 Lever Warning (F24)
        4.17 Attachment 2 Lever Warning (F26)
        4.18 Attachment 3 Lever Warning (F28)
        4.19 Joystick Duplicate Warning (F29)
        4.20 Vehicle Speed Sensor Warning (F34)
        4.21 Output Unit Warning (F41)
        4.22 Output Unit Supply Voltage Warning (F44)
        4.23 Output Unit Communication Warning (F45)
        4.24 Input Unit Warning (F46)
        4.25 Input Unit Communication Warning (F49)
        4.26 Lift up Solenoid Warning (F50)
        4.27 Lift Down Solenoid Warning (F52)
        4.28 Lift Solenoid Leak (F54)
        4.29 Tilt Forward Solenoid Warning (F55)
        4.30 Tilt Backward Solenoid Warning (F57)
        4.31 Tilt Solenoid Leak (F59)
        4.32 Attachment 1A Solenoid Warning (F60)
        4.33 Attachment 1B Solenoid Warning (F62)
        4.34 Attachment 1 Solenoid Leak (F64)
        4.35 Attachment 2A Solenoid Warning (F65)
        4.36 Attachment 2B Solenoid Warning (F67)
        4.37 Attachment 2 Solenoid Leak (F69)
        4.38 Attachment 3A Solenoid Warning (F70)
        4.39 Attachment 3B Solenoid Warning (F72)
        4.40 Attachment 3 Solenoid Leak (F74)
        4.41 Unload Solenoid Warning (F75)
        4.42 Unload Solenoid Leak (F79)
        4.43 Transmission Forward Solenoid Warning (F85)
        4.44 Transmission Reverse Solenoid Warning (F87)
        4.45 Transmission Solenoid Leak (F89)
        4.46 VCM-7 Speed Change Solenoid 1 Warning (F93)
        4.47 VCM-7 Speed Change Solenoid 2 Warning (F94)
        4.48 VCM-7 Speed Change Solenoid Leak (F95)
        4.49 VCM-7 Setting Warning (F96)
    Chapter 5 POWER TRAIN
        1. Specifications
        2. Structure
        3. Reduction Ratio
        4. Removing and Installing Engine and Transmission Unit
        4.1 Preparation
        4.2 Removing Overhead Guard, Covers, and Air Cleaner Element
        4.3 Removing Harnesses
        4.4 Disconnecting Pipes and Hoses
        4.5 Preparation for Removing Engine and Transmission Unit
        4.6 Removing Engine and Transmission Unit
        5. Installing Engine and Transmission Unit
        5.1 Suggestions for Installation
        5.2 Capacity and Brand of Oils and Cooling Water
    Chapter 6 3-SPEED POWERSHIFT TRANSMISSION
        1. Specifications
        2. Structure
        2.1 Torque Converter
        2.2 Transmission
        2.3 Power Flow - Forward
        2.4 Power Flow - Reverse
        2.5 Control Valve
        2.6 Main Regulator Valve
        2.7 3 Speed Transmission Hydraulic Lines
        2.8 Automatic 3 Speed Shift Mechanism
        2.9 Torque Converter Drive Control
        3. Removing Transmission
        3.1 Removing Torque Converter
        4. Installing Transmission
        5. Disassembling Torque Converter
        5.1 Disassembly Sequence
        5.2 Suggestions for Disassembly
        6. Inspecting and Repairing Torque Converter
        7. Assembling Torque Converter
        7.1 Assembly Sequence
        7.2 Suggestions for Assembling Torque Converter
        8. Disassembling Transmission
        8.1 Disassembly Sequence of Control Valve and External Parts
        8.2 Disassembling Transmission Cover and Output, 1st/3rd Clutch, Forward Clucth, Reverse Clutch, and Input Shafts
        8.3 Suggestions for Disassembling Transmission
        8.4 Disassembly Sequence of Stator Shaft and Oil Pump
        8.5 Suggestions for Disassembling Oil Pump
        8.6 Disassembly Sequence of Forward Clutch Shaft Assembly
        8.7 Suggestions for Disassembling Forward Clutch Shaft Assembly
        8.8 Disassembly Sequence of 1st/3rd Speed Clutch Shaft Assembly
        8.9 Suggestions for Disassembling 1st/3rd Clutch Shaft Assembly
        8.10 Disassembly Sequence of Reverse Clutch Shaft Assembly
        8.11 Suggestions for Disassembling Reverse Clutch Shaft Assembly
        9. Inspecting and Repairing Transmission
        10Assembling Transmission
        10.1 Assembly Sequence of Forward Clutch Assembly (1st/3rd Clutch Shaft Assembly)
            (Reverse Clutch Shaft Assembly) 6-33
        10.2 Suggestions for AssemblingForward Clutch Assembly
            (1st/3rd Clutch Shaft Assembly) (Reverse Clutch Shaft Assembly) 6-34
        10.3 Assembly Sequence of Stator Shaft and Oil Pump
        10.4 Suggestions for Assembling Stator Shaft and Oil Pump
        10.5 Assembly Sequence of Input Shaft, Forward Clutch, 1st/3rd Speed Clutch, Reverse Clutch,
             Output Shafts, and Transmission Cover
        10.6 Suggestions for AssemblingInput Shaft, Forward Clutch, 1st/3rd Speed Clutch,
             Reverse Clutch, Output Shafts, and Transmission Cover
        10.7 Assembly Sequence of Control Valve and External Parts
        11. Disassembling Control Valve
        11.1 Disassembly Sequence
        12. Inspecting and Repairing Control Valve
        13. Assembling Control Valve
        13.1 Preparation
        13.2 Assembly Sequence
        13.3 Suggestions for Assembling Control Valve
        14. Disassembling Main Regulator Valve
        14.1 Disassembly Sequence
        15. Inspecting and Repairing Main Regulator Valve
        16. Assembling Main Regulator Valve
        16.1 Suggestions for Assembly
        17. Adjustment
        17.1 Adjusting Brake Pedal and Inching Pedal
        17.2 Checking Oil Pressure
        17.3 Stall Speed Measurement
        17.4 10 m Start Acceleration Test
        17.5 Testing Automatic 3 Speed Transmission Functions
        18. Troubleshooting
        19. Service Data
        19.1 Stall Speed and Oil Pressure
        19.2 Pump Boss
        19.3 Pilot Boss
        19.4 Oil Pump
        19.5 Stator
        19.6 Flexible Plate
        19.7 Clutches
        19.8 Input Shaft, Forward, Reverse, and 1st/3rd Speed Clutch Shafts, and Servo Case
        19.9 Backlash of Gears
        19.10 Control Valve
        19.11 Main Regulator Valve
        19.12 Inching Pedal Control
    Chapter 7 FRONT AXLE AND REDUCTION DIFFERENTIAL
        1. Specifications
        2. Structure
        2.1 General Description (FD100N1 to FD150AN1)
        2.2 General Description (FD160AN1)
        2.3 Reduction Differential
        3. Removing Front Wheels
        3.1 Preparation
        3.2 Removal Sequence
        3.3 Suggestions for Removal
        4. Installing Front Wheels
        4.1 Suggestions for Installation
        5. Removing Front Axle and Reduction Differential
        5.1 Preparation
        5.2 Removal Sequence
        5.3 Suggestions for Removal
        6. Installing Front Axle and Reduction Differential
        6.1 Suggestions for Installation
        7. Removing Reduction Differential
        7.1 Preparation
        7.2 Removal Sequence
        7.3 Suggestions for Removal
        8. Installing Reduction Differential
        8.1 Suggestions for Installation
        9. Disassembling Hub Reduction (FD100N1 to FD150AN1)
        9.1 Preparation (On-Truck Condition)
        9.2 Disassembly Sequence of Hub Reduction
        9.3 Suggestions for Disassembling Hub Reduction
        9.4 Disassembly Sequence of Wheel Brake
        9.5 Suggestions for Disassembling Wheel Brake
        10. Inspecting and Repairing Hub Reduction (FD100N1 toFD150AN1
        10.1 Assembly Sequence of Wheel Brake
        10.2 Suggestions for Assembling Wheel Brake
        10.3 Assembly Sequence of Hub Reduction
        10.4 Suggestions for Assembling Hub Reduction
        11. Disassembling Hub Reduction (FD160AN1)
        11.1 Disassembly Sequence of Hub Reduction
        11.2 Suggestions for Disassembling Hub Reduction
        11.3 Disassembly Sequence of Wheel Brake
        12. Inspecting and Repairing Hub Reduction(FD160AN1)
        12.1 Assembly Sequence of Wheel Brake
        12.2 Suggestions for Assembling Wheel Brake
        12.3 Assembly Sequence of Plates in Wheel Brake and Brake Cover
        12.4 Suggestions for Assembling Plates in Wheel Brake and Brake Cover
        12.5 Assembly Sequence of Hub Reduction
        12.6 Suggestions for Assembling Hub Reduction Assembly
        13. Disassembling Reduction Differential
        13.1 Preparation
        13.2 Disassembly Sequence of Differential Gear Assembly
        13.3 Suggestions for Disassembling Differential Gear Assembly
        13.4 Disassembly Sequence of Reduction and Parking Brake Assembly
        13.5 Suggestions for Disassembling Reduction and Parking Brake Assembly
        13.6 Inspecting and Repairing Reduction and Parking Brake Assembly
        14. Assembling Reduction Differential
        14.1 Assembly Sequence of Differential Gear Assembly
        14.2 Suggestions for Assembling Differential GearAssembly
        14.3 Adjusting Preload of Reduction Pinion
        14.4 Adjusting the Contact Between Gear and PinionTeeth
        14.5 Assembly Sequence of Reduction and Parking Brake Assembly
        14.6 Assembling Reduction and Parking Brake Assembly
        14.7 Assembly Sequence of Reduction Differential
        14.8 Suggestions for Assembling Reduction Differential
        15. Troubleshooting
        16. Service Data
        16.1 Front Axle (FD100N1 to FD150AN1)
        16.2 Front Axle (FD160AN1)
        16.3 Reduction Differential
    Chapter 8 REAR AXLE
        1. Specifications
        2. Structure
        2.1 Rear Axle
        2.2 Power Steering Cylinder
        3. Removing Rear Wheel
        3.1 Preparation
        3.2 Removal Sequence
        3.3 Suggestions for Removal
        4. Installing Rear Wheel
        4.1 Suggestions for Installation
        5. Removing Rear Axle
        5.1 Preparation
        5.2 Removal Sequence
        6. Installing Rear Axle
        6.1 Suggestions for Installation
        7. Disassembling Rear Axle Assembly
        7.1 Disassembly Sequence
        7.2 Suggestions for Removal
        8. Assembling Rear Axle
        8.1 Assembly Sequence
        9. Disassembling Power Steering Cylinder
        9.1 Disassembly Sequence
        9.2 Suggestions for Disassembly
        10. Inspecting and Adjusting Power Steering Cylinder
        11. Assembling Power Steering Cylinder
        11.1 Assembly Sequence
        11.2 Suggestions for Assembly
        12. Adjustment
        12.1 Measuring Minimum Turning Radius
        13. Troubleshooting
        14. Service Data
        14.1 Rear Axle
        14.2 Power Steering Cylinder
    Chapter 9 BRAKE SYSTEM
        1. Specifications
        1.1 Dry Brake System
        1.2 Wet Brake System
        2. Structure
        2.1 Outline of Wheel Brake System (Dry Brake System)
        2.2 Outline of Wheel Brake System (Wet Brake System)
        2.3 Structure of Oil Cooled Braking System
        2.4 Air Dryer
        2.5 Relay Valve
        2.6 Brake Control Valve
        2.7 Air Master (Dry Brake System)
        2.8 Booster (Wet Brake System)
        2.9 Wheel Brake (Dry Brake System)
        2.10 Parking Brake System
        2.11 Parking Brake Lever
        2.12 Parking Brake
        3. Removing Wheel Brake
        3.1 Preparation
        3.2 Removal Sequence (Dry Brake System)
        3.3 Suggestions for Removal (Dry Brake System)
        4. Installing Wheel Brake
        4.1 Suggestions for Installation (Dry Brake System)
        5. Disassembling Wheel Brake (Dry Brake System)
        5.1 Disassembly Sequence
        5.2 Suggestions for Disassembly
        6. Inspecting and Repairing Wheel Brake (Dry Brake System)
        7.Assembling Wheel Brake (Dry Brake System)
        7.1 Assembly Sequence
        7.2 Suggestions for Assembly
        8. Disassembling Wheel Cylinder(Dry Brake System)
        8.1 Disassembly Sequence
        9. Inspecting and Repairing Wheel Cylinder (Dry Brake System)
        10. Assembling Wheel Cylinder
        10.1 Suggestions for Assembly
        11. Disassembling Air Master (DryBrake System)
        11.1 Disassembly Sequence
        11.2 Suggestions for Disassembly
        12. Assembling Air Master (Dry Brake System)
        12.1 Suggestions for Assembly
        13. Disassembling Booster (Wet Brake System)
        13.1 Disassembly Sequence
        13.2 Suggestions for Disassembly
        14. Assembling Booster (Dry Brake System)
        14.1 Suggestions for Assembly
        15. Disassembling Parking Brake
        15.1 Disassembly Sequence
        16. Inspecting and Repairing Parking Brake
        17. Assembling Parking Brake
        17.1 Suggestions for Assembly
        18. Disassembling Brake Control Valve
        18.1 Disassembly Sequence
        19. Assembling Brake Control Valve
        19.1 Suggestions for Assembly
        20. Disassembling Air Dryer
        20.1 Disassembly Sequence
        21. Inspecting and Repairing Air Dryer
        21.1 Scheduled Inspection of Air Dryer
        21.2 Inspecting and Adjusting Air Dryer After Assembly
        22. Assembling Air Dryer
        22.1 Suggestions for Assembly
        23. Adjusting and Testing Actuation
        23.1 Inspecting Wheel Brake
        23.2 Inspecting Booster (Wet Brake System)
        23.3 Bleeding Brake System
        23.4 Bleeding Brake Pedal
        23.5 Inspecting Brake Control Valve
        23.6 Adjusting Parking Brake
        23.7 Replacing Brake Cooling Oil
        23.8 Flushing Brake Cooling Oil System
        24. Troubleshooting
        24.1 Wheel Brake
        24.2 Parking Brake
        24.3 Air Dryer
        25.Service Data
        25.1 Brake Pedal
        25.2 Brake Control Valve
        25.3 Air Master (Dry Brake System)
        25.4 Booster (Wet Brake System)
        25.5 Wheel Brake (Dry Brake System)
        25.6 Wheel Cylinder (Dry Brake System)
        25.7 Parking Brake Lever
        25.8 Parking Brake Drum
        25.9 Air Dryer
    Chapter 10 STEERING SYSTEM
        1. Specifications
        2. Structure
        2.1 Steering System
        2.2 Steering Valve
        2.3 Steering Column
        3. Removing and Installing Steering Valve Piping
        3.1 Main Components
        3.2 Suggestions for Disassembly and Assembly
        4. Removing and Installing Steering Wheel, Steering Valve, and Tilt Lock Lever
        4.1 Removing Steering Wheel
        4.2 Installing Steering Wheel
        4.3 Inspecting Steering Wheel After Installation
        4.4 Removing Steering Valve
        4.5 Installing Steering Wheel
        4.6 Disassembling Tilt Lock Lever
        4.7 Assembling Tilt Lock Lever
        5. Disassembling Steering Valve
        5.1 Disassembly Sequence
        5.2 Suggestions for Disassembling Steering Valve
        5.3 Inspecting Steering Valve after Disassembly
        6. Assembling Steering Valve
        6.1 Preparation
        6.2 Assembly Sequence
        6.3 Suggestions for Assembly
        7. Troubleshooting
        8. Service Data
    Chapter 11 HYDRAULIC SYSTEM
        1. Specifications
        2. Structure
        2.1 Hydraulic Line
        2.2 Hydraulic Tank
        2.3 Gear Pump
        2.4 Priority Valve
        2.5 Control Valve
        2.6 Lift and Tilt Cylinders
        2.7 Flow Regulator Valve
        3. Removing Control Valve
        3.1 Preparation
        3.2 Removal Sequence
        3.3 Suggestions for Removal
        4. Removing Lift Cylinders
        4.1 Suggestions for Removal
        5. Installing Lift Cylinders
        5.1 Suggestions for Installation
        6. Removing Tilt Cylinders
        6.1 Preparation
        6.2 Removal Sequence
        6.3 Suggestions for Removal
        7. Removing Gear Pump
        8. Disassembling Gear Pump
        8.1 Preparation
        8.2 Disassembly Sequence
        8.3 Suggestions for Disassembly
        9. Inspecting and Repairing Gear Pump
        10 .Assembling Gear Pump
        10.1 Preparation
        10.2 Assembly Sequence
        10.3 Suggestions for Assembly
        11. Installing Gear Pump
        12. Disassembling Priority Valve
        12.1 Disassembly Sequence
        12.2 Suggestions for Disassembly
        13. Assembling Priority Valve
        13.1 Suggestions for Assembly
        14. Disassembling and Assembling Control Valve
        14.1 Disassembly Sequence
        14.2 Assembly Sequence
        14.3 Suggestions for Assembly
        14.4 Disassembling Inlet Valve Assembly
        14.5 Cleaning and Inspecting Inlet Valve Assembly
        14.6 Assembling Inlet Valve Assembly
        14.7 Disassembling and Assembling Tilt Valve Assembly
        14.8 Cleaning and Inspecting Tilt Valve Assembly
        14.9 Assembling Tilt Valve Assembly
        14.10 Disassembling and AssemblingAttachment Valve Assembly
        14.11 Cleaning and Inspecting Attachment Valve Assembly
        14.12 Assembling Attachment Valve Assembly
        15. Disassembling Flow Regulator Valve
        15.1 Disassembly Sequence
        16. Inspecting and Repairing Flow Regulator Valve
        17. Assembling Flow Regulator Valve
        18.Disassembling Lift Cylinder
        18.1 Disassembly Sequence
        18.2 Suggestions for Disassembly
        19 .Inspecting Lift Cylinder
        20. Assembling Lift Cylinders
        20.1 Assembly Sequence
        20.2 Suggestions for Assembly
        21. Disassembling Tilt Cylinder
        21.1 Disassembly Sequence
        21.2 Suggestions for Disassembly
        22 .Inspecting and Repairing Tilt Cylinder
        23 . Assembling Tilt Cylinder
        23.1 Assembly Sequence
        23.2 Suggestions for Assembly
        24. Inspecting and Adjusting Hydraulic System
        24.1 Hydraulic Oil
        24.2 Test Operation of Gear Pump
        24.3 Control Valve
        24.4 Adjusting Main Relief Valve
        24.5 Checking Priority Valve Function
        25. Drift Test
        25.1 Loaded Drift Test
        25.2 Tilt Drift Test
        26. Troubleshooting
        27. Service Data
        27.1 Gear Pump
        27.2 Control Valve
        27.3 Priority Valve
        27.4 Hydraulic Tank
        27.5 Flow Regulator Valve
        27.6 Lift Cylinder
        27.7 Tilt Cylinder
    Chapter 12 MAST AND FORKS
        1. Specifications
        1.1 Mast
        1.2 Forks
        2. Structure
        3. Removing Mast and Lift Bracket
        3.1 Removal Sequence
        3.2 Suggestions for Removal
        4. Disassembling Mast Assembly
        4.1 Disassembly Sequence
        4.2 Suggestions for Disassembly
        5. Inspecting and Repairing MastAssembly
        6. Assembling Mast Assembly
        6.1 Suggestions for Assembly
        7. Adjusting Mast Assembly
        8. Troubleshooting
        9. Service Data
    Chapter 13 SIDE SHIFTER
        1. Applicable Attachment Models
        2. Specifications
        2.1 Applicable Forks
        3. Structure
        3.1 Side Shifter
        3.2 Side Shifter With Fork Positioner
        4. Removing Main Roller and Side Roller From Lift Bracket
        4.1 Removal Sequence
        5. Adjusting Lift Bracket Clearance
        6. Installing Main Roller and Side Roller
        6.1 Suggestions for Installation
        7. Disassembling Side Shifter Cylinder
        7.1 Disassembly Sequence
        7.2 Suggestions for Disassembly
        8. Assembling Side Shifter Cylinder
        8.1 Assembly Sequence
        8.2 Suggestions for Assembly
        9. Inspecting and Adjusting Side Shifter Cylinder
        10. Troubleshooting
    Chapter 14 FORK POSITIONER
        1. Applicable Attachment Models
        2. Specifications
        2.1 Fork Positioner
        2.2 Applicable Forks
        3. Structure
        4. Removing Main Roller and Side Roller From Lift Bracket
        4.1 Removal Sequence
        5. Adjusting Lift Bracket Clearance
        6. Installing Main Roller and Side Roller
        6.1 Suggestions for Installation
        7. Troubleshooting
    Chapter 15 SERVICE DATA
        1. Maintenance Schedule
        2. Tightening Torques for Standard Bolts and Nuts
        2.1 Metric Fine Thread
        2.2 Metric Coarse Thread
        3. Periodic Replacement Parts
        3.1 Location of Periodic Replacement Parts
        4. Lubrication Schedule
        4.1 Lubrication Chart
        4.2 Fuel and Lubricant Specifications
        4.3 Adjustment Value and Oil Capacity
        5. Weight of Major Devices
        6. Special Tools
    Chapter 16 HOW TO READ CIRCUIT DIAGRAMS
        1. Description of Circuit Diagrams
        1.1 Circuit Diagrams
        1.2 Connector Diagrams
        2. How to Read Circuit Diagrams
        2.1 Symbols
        2.2 Sheet Symbol
        2.3 Connecting Lines
        2.4 Equipment
        2.5 Relay Contactor and Coil
        2.6 Connectors
        2.7 Indication of Connecting Line
        2.8 Indication of GND (Earth)
        2.9 Indication of Another Specification
        3. How to Read Connector Diagrams
        4. Abbreviation
    Chapter 17 CIRCUIT DIAGRAM
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