Linde H40D, H45D, H50D Diesel Forklift Truck 394-02 Series Operating Instructions (User Manual)

Original Illustrated Factory Operating Instructions (User Manual) for Linde Diesel Forklift Truck 394-02 Series Models H40D-02, H45D-02, H50D-02.

Original factory manuals for Linde Forklift Trucks, contains high quality images, diagrams and instructions to help you to operate, maintenance and repair your truck

Covered models:
   H40D-02
   H45D-02
   H50D-02

Format: ZIP, including:
   Original instructions, PDF, 272 Pages
   Customized options, PDF, 20 Pages

Language: English

Contents:
   1. Introduction
    Your forklift truck
    Intended use
    Impermissible use
    Description of use and climatic conditions
    Symbols used
    Technical description
    Truck operation when using a shovel
    Receiving the industrial truck
    Legal requirements for placing on the market
   2. Safety
    Safety guidelines
    Residual risks
    Stability
    In the case of tip-over
    Handling consumables
    Competent person
    Regulations
    Fit attachments
    Fork carriage emergency lowering
    Emergency exit with attached rear window
   3. Overview
    Identification plates
    Truck overview
    Operating devices
    Display unit
    Switch panel
   4. Operation
    Service plan before initial commissioning
    Running-in instructions
    Pre-shift checks
    Standard equipment
    Entering and exiting the truck
    Adjusting the standard driver°s seat and comfort driver°s seat
    Adjustingtheheight-adjustablecomfortdriver°sseat
    Adjusting the luxury driver°sseat
    Adjustingthearmrest
    Adjustingthesteeringcolumn
    Settingtheclock
    Seatbelt
    Starting and stopping the internal combustion engine (dual-pedal operation)
    Driving (dual-pedal operation)
    Starting and stopping the internal combustion engine (single-pedal operation)
    Driving (single-pedal operation)
    Steeringsystem
    Brakesystem
    Signal horn
    Joystick with central lever operation
    Joystickwithsingleleveroperation
    Special equipment
    Depressurisation
    Driver°scab
    Lighting
    Windscreenwiper
    Window heater
    Heating system, air conditioning
    Linde Forklift Data Management (LFM)
    Adjustingthedriver°sseatwithrotatingdevice
    Liftmastpositioning
    Sweeperfunction
    Workingwithaload
    Beforepickingupaload
    Adjusting the fork armdistance
    Takingupload
    Travellingwithload
    Setting down loads
    Towingdevice
    Before exiting the truck
    Before leaving thetruck
    Loading/transporting
    Securing the hose pulley against rolling up
    Removingtheliftmast
    Driving without the lift mast
    Loading
    Transportation by lorry or low loading trucks
   5. Maintenance
    General information
    Inspection and maintenance data
    Recommendations for consumables
    Inspection and maintenance overview
    Serviceplanasrequired
    1000-hour service plan
    3000-hour service plan
    6000-hour service plan
    12,000-hour service plan
    Engine
    Checking the engine oillevel
    Changing the engine oil and engine oil filter
    Fuel
    Draining water from thefuelfilter
    Changing the fuel filter
    Cleaningthefueltankventilationhose
    Check the coolant level
    Changing the coolant
    Checkingthecoolantconcentration
    Cleaning the water coolerandhydraulicoilcooler,andcheckingthemforleaks
    Checking the condition and secure positioning of the engine support and engine mounting
    Check the condition of the V-ribbed belt
    Changing the V-ribbedbelt
    Replacetoothedbelt,guidepulleysandtensioningpulley
    Changing the water pump
    Checking the toothedbeltdrive
    Changing the air filter cartridge
    Changing the air filter safety cartridge
    Check the dust dischargevalve
    Changing the breather filter for the boost pressure regulator
    Cleaning the prefilter (specialequipment)
    Cleaning the oil bath air filter (special equipment)
    Change the oil in the oil bath air cleaner (Optional)
    Check the intake and exhaust pipes for leaks
    Checkingtheparticlefiltersystem
    Particle filter: Carrying out service regeneration
    Changing the particle filter
    Gearbox
    Axle clamps and wheel motors: checking the mountings
    Checking and adjusting the side stop son the drive axle
    Checkingthedriveaxlebearingsforwear
    Hydraulic pump: Checking the mounting on the engine
    Chassis, bodywork and fittings
    Cleaning the truck
    Bonnet
    Floorplate
    Maintaining the heating system and air conditioning (special equipment)
    Checking the condition and correct function of the seat belt
    Chassis: Checking the mounting
    Checking and oiling the bearing point sand joints
    Topping up the washer systemwatertank (specialequipment)
    Chassis frame
    Wheel change
    Tighten the wheel nuts
    Checking the tyres for damage and foreign objects
    Checking the tyrepressure
    Checking the condition of the antistatic belt
    Cleaning and lubricating the steering axle, checking the mounting
    Operating devices
    Checking the parkingbrake for correct operation
    Checking the pedal group
    Checking the bellow sat the actuating lever
    Electrics
    Check the condition and secure positioning of electric cables, cable connectors and connections
    Battery:conditioncheck, disposal
    Hydraulics
    Hydraulicsystem:Checkingtheoillevel
    Changing the hydraulic oil
    Hydraulic system:Changing the filters
    Checking the bleeder valve on the hydraulic tank for correct function
    Checkthehydraulicsystemforleaks
    Check tilt cylinder bearings for wear
    Tiltcylinders: Checking the mounting
    Check the tension of double hoses
    Load lift system
    Working on the lift mast and at the front of the truck
    Cleaning and spraying the lift mast chain
    Checking the mounting, condition and function of the lift mast, lift mast chains, lift cylinders and end stops
    Adjusting the lift mast chain
    Check the forks and fork quick-releases
    Clean sideshift (special equipment)andgrease,checkfastening
    Checking the sideshift (special equipment) for wear
    Self-help
    Opening the cover to the electricalsystem
    Fuses for basic and special equipment
    Main fuses in the engine compartment
    Diagnosticconnector
    Malfunctions during operation
    Malfunctions, causes and remedies: diesel engine
    Malfunctions, causes andremedies°hydraulicsystem
    Jumpstart
    Towing
    Shutting down
    Shuttingdownthetruck
    Disposalofoldtrucks
   6. Technical data
    Overview of dimensions
    Type sheet H40D-02, as at 01/2013
    H45D-02 type sheet, as at 01/2013
    Type sheet H50D-02/500, as at 01/2013
    Type sheet H50D-02/600, asat 01/2013
    H40D-02 elevated driver°s compartment type sheet, as at 01/2013
    H45D-02 elevated driver°s compartment type sheet, as at 01/2013
    H50D-02/500 elevated driver°s compartment type sheet, as at 01/2013
    H40D-02 container type sheet, as at 01/2013
    H45D-02 container type sheet, as at 01/2013
    H50D-02/500 container type sheet, as at 01/2013
    H50D-02/600 container type sheet, as at 01/2013
    Lift mast data type 189
    Truck configuration
    Tyre variants and rim sizes
    Load capacity diagrams
    Additional capacityrating plate for attachments
    Noise emission values
    Vibration characteristic values for bodily vibrations .