Linde Fork lift Truck 324-02 series E15-02, E16-02 (exAtex) Operating Instruction (User manual)

Original Illustrated Factory Operating and Maintenance Instructions for Linde Electric Forklift Truck E-Series Type 324-02 Ex. 
Original factory manuals for Linde Forklift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate and repair your truck
 
Covered models:
    E15-02 Ex
    E16-02 Ex
 
Format: PDF, 90 Pages
Language: English
 
Contents:
    Description
        Approved applications
        Technical note 
        Truck takeover
        Type plates 
        Technical data
        Technical description
        Drive 
        Steering
        Hydraulic system
        Operation
        Brakes
        Handbrake
        Brush monitor 
        Check insulating resistance 
        Wheeels
        Electrical system 
        General view of truck
        Controls and indicators 
        Composite instrument
        Hour meter
        Battery discharge indicator
        Isolation monitor indicator light 
    Beginning operation
        Safety rules
        Important safety information
        Handling fluids and lubricants
        Accident prevention check 
        Explosion protection check
        Operation of industrial trucks in the plant area
        Noise emission value
        Frequency characteristic for human body vibrations
        Running-in instructions
        Daily checks and servicing before operation 
        Checks and servicing prior to initial operation
        of the truck
        Daily checks ÿ
        Tighten the wheel fasteners
        Check the requirement to discharge static electricity
        via the tyres
        Opening the battery cover
        Closing the battery cover
        Disconnecting the battery plug
        Connect battery plug ÿ
        Checking the battery charge 
        Charging the battery
        Connecting the battery to a suitable
        external charger
        Check the condition, electrolyte level and
        specific gravity of the battery
        Battery change 
        Battery removal with a crane 
        Adjusting the driver's seat
        Applying the seat belt
        Opening the seat belt
        Turning on the key switch
        Turning off the key switch
        Check the brake system
        Check signal horn ÿ
        Push in emergency isolator button
        Unlock emergency isolator button 
        Check fork protective surfaces 
        Adjusting the steering column
    Operation
        Driving
        Travel in the forward direction
        Travel in the reverse direction
        Reversing direction
        Malfunctions during operation
        Single-pedal model
        Steering system
        Steering
        Braking system
        Service brake, electric brake
        Foot brake
        Operating the electric motor brake (LBC)
        Handbrake
        Engaging the handbrake
        Releasing the handbrake
        Operating the signal horn
        Working lights
        Energy-saving feature 
        Opening the cover of the electrical system 
        Fuses 
        Central control lever operation of mast and attachments Operation
        Tilting the mast forward
        Tilting the mast back
        Raising the fork carriage
        Lowering the fork carriage
        Operating the attachments
        Operating the sideshift
        Operating the clamp
        Single control lever operation of mast and attachments 
        Before loading
        Loading
        Positioning the forks
        Transporting the load
        Unloading
        Before leaving the lift truck unattended
        Tow coupling
        Changing the wheels
        Mast removal
        Towing instructions
        Towing procedure ÿ
        Transporting, Hoisting the truck
        Transporting the truck on a lorry or low-bed trailer
        Hoisting the truck with a crane
        Hoisting the truck with the eyebolts
        Taking the truck out of operation
        Measures before taking the truck out of operation
        Putting the truck back into operation
        Emergency exit for trucks with rear windscreen
    Maintenance
        General information 
        Work on the mast and on the front part of the truck
        Securing the mast against tilting back
        Mast versions
        Standard mast
        Securing the raised standard mast
        Duplex mast
        Securing the raised duplex mast
        Triplex mast
        Securing the raised triplex mast
    Services after the first 50 hours of operation
        Inspection and maintenance chart
        Inspection and maintenance as required
        Check seat belt for condition and operation
        Clean the lift truck 
        Clean and spray the lift chains
        Tighten the wheel fasteners
        Check the tyres for damage and foreign objects 
        Renew the motor brushes 
        Check insulating resistance 
        Lubricate the mast and tilt cylinder bearings
        Change contactor tips 
    500-hour inspection and maintenance
        Lubricate the mast and tilt cylinder bearings
        Sideshift: Clean, grease and check the mounting
        Clean the close-coupled steer axle
        Check oil level in reduction gearboxes
        Check reduction gearboxes for leaks
        Floor plate removal
        Floor plate installation
        Check the hydraulic oil level
        Check the working and steering hydraulic pumps, valves and lines for leaks
        Clean the left and right wheel traction motors, the power steering and working hydraulics pump motor 
        Check the motor brushes, renew if necessary
        Check the electric cables, cable connectors and connections for condition and tightness 
        Clean the controller 
        Check the contactors 
        Check and oil the pedal and travel
        control linkage bearings
        Check the mounting of the counterweight, electric motors, chassis, wheel drives, overhead guard and close-coupled steer axle
        Check the braking system
        Check the brake linings
        Check and lubricate other bearings and joints
        Check the forks and fork quick-releases 
        Check the pre-tension of double hoses if attachments are fitted
        Mast, lift chains and end stops:
        Check condition, mounting and function
        Adjust the lift chain length
        Lubricate the lift chain with chain spray
        Retighten the mast fastening bolts
    1500-hour inspection and maintenance
        Renew the hydraulic system breather filter
    3000-hour inspection and maintenance
        Renew the hydraulic oil and suction filter
        Change the oil in the reduction gearboxes
        Inspection and maintenance specifications
        Lubricant recommendations
        Flydraulic oil
        Bio hydraulic oil
        Gear oil
        Lubricating grease
        Battery grease
        Chain spray
        Troubleshooting guide
        Hydraulic schematic for working and
        steering hydraulics
        Wiring diagram (traction, lifting)
        Wiring diagram (traction) 
        Wiring diagram (intrensic safety circuit) 
        Wiring diagram (composite instrument)
        Wiring diagram (option) 
    Index
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