Toyota 5FD50, 5FD60, 5FD70, 5FD80, 5FG50, 5FG60 Forklift Truck Workshop Service Manual (CE007+CE017)

Original Illustrated Factory Workshop Service Manual for Toyota IC-Engined Forklift Truck Type 5FG, 5FD.

Original factory manuals for Toyota (BT) Forclift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate, maintenance and repair your truck. All Manuals Printable, contains Searchable Text and Navigation Bookmarks

Covered models:
5FD50
5FD60
5FD70
5FD80
5FG50
5FG60

Language: English
Format: ZIP, Included:
Service Manual CE007, PDF, 324 Pages
Supplement Manual CE017, PDF, 147 Pages

Contents:
(Supplement Manual )
GENERAL
EXPLANATION
ENGINE
TORQUE CONVERTER
BRAKE
OTHER MODIFICATIONS
APPENDIX

GENERAL
EXTERIOR VIEWS
VEHICLE LISTING
FRAME NUMBER
HOW TO READ THIS MANUAL
EXPLANATION METHOD
TERMINOLOGY
ABBREVIATIONS
OPERATIONAL TIPS
STANDARD BOLT & NUT TIGHTENING TORQUE
BOLT STRENGTH TYPE IDENTIFICATION
METHOD
TIGHTENING TORQUE TABLE
PRECOAT BOLTS
HIGH PRESSURE HOSE FITTING TIGHTENING
TORQUE
WIRE ROPE SUSPENSION ANGLE LIST .
SAFE LOAD FOR EACH WlRE ROPE SUSPENSION ANGLE
COMPONENTS WEIGHT .
RECOMMENDED LUBRICANT QUANTITY & TYPES .
LUBRICATION CHARTS .
PERIODIC MAINTENANCE .
PERIODIC REPLACEMENT LUBRICANTS & PARTS .
ENGINE
EXTERIOR VIEWS
ENGINE SECTIONAL VIEWS
ENGINE PERFORMANCE CURVES
ENGINE ASSY
REMOVAL . INSTALLATION
ENGINE SPEED ADJUSTMENT
AIR CLEANER .
RADIATOR
MUFFLER EXHAUST PIPE
BATTERY
STARTING MOTOR
ALTERNATOR
ACCELERATOR PEDAL .
TORQUE CONVERTER
GENERAL
HYDRAULIC CIRCUIT
DIAGRAM
SPECIFICATIONS
TROUBLESHOOTING
COMPONENTS
CONTROL VALVE ASSY
REMOVAL (FOR 2-SPEED . 3-SPEED TYPES)
DISASSEMBLY & INSPECTION & REASSEMBLY (FOR 2 SPEEDS)
DISASSEMBLY & INSPECTION & REASSEMBLY (FOR 3 SPEEDS)
TORQUE CONVERTER
REMOVAL
DISASSEMBLY
INSPECTION
REASSEMBLY
INSTALLATION
TRANSMISSION
REMOVAL
DISASSEMBLY
INSPECTION
REASSEMBLY
INSTALLATION
CONTROL LEVER
GENERAL
CHANGE ROD ADJUSTMENT
INCHING ADJUSTMENT
MEASUREMENT & TES.
DIFFERENTIAL
GENERAL
SPECIFICATIONS
COMPONENTS
DIFFERENTIAL
REMOVAL
DISASSEMBLY
INSPECTION
REASSEMBLY
INSTALLATION
FRONT AXLE
GENERAL
COMPONENTS
FRONT AXLE SHAFT HUB
REMOVAL
INSTALLATION
DIFFERENTIAL HOUSING
REMOVAL
INSTALLATION
REAR AXLE
GENERAL
SPECIFICATIONS
COMPONENTS
REAR AXLE ASSY
REMOVAL
INSTALLATION
REAR AXLE HUB
REMOVAL INSTALLATION .
STEERING KNUCKLE . KING PIN (5 - 7 TON VEHICLE)
REMOVAL INSTALLATION
STEERING KNUCKLE (8 TON VEHICLE) .
REMOVAL & INSTALLATION
REAR AXLE CY LINDER
REMOVAL & INSTALLATION
DISASSEMBLY & INSPECTION & REASSEMBLY
BRAKE
GENERAL
SPECIFICATIONS
FRONT BRAKE
DISASSEMBLY & INSPECTION & REASSEMBLY (5 - 7 TON)
DISASSEMBLY & INSPECTION & REASSEMBLY (8 TON)
BRAKE AIR-BLEEDING OPERATION
ADJUSTMENT
BRAKE VALVE
GENERAL
REMOVAL
BRAKE VALVE OPERATION INSPECTION
DISASSEMBLY . INSPECTION . REASSEMBLY
INSTALLATION
ACCUMULATOR
REMOVAL & INSTALLATION
DISASSEMBLY & INSPECTION & REASSEMBLY
ELECTRICAL ACCUMULATOR PUMP (5FD70.80)
GENERAL
REMOVAL & INSTALLATION
DISASSEMBLY & INSPECTION & REASSEMBLY
PARKING BRAKE
GENERAL
REMOVAL
DISASSEMBLY
INSPECTION
ADJUSTMENT
REASSEMBLY
INSTALLATION
BRAKE PEDAL
BRAKE PEDAL ADJUSTMENT
MATERIAL HANDLING SYSTEM
GENERAL
HYDRAULIC CIRCUIT
RETURN FILTER
REMOVAL . INSTALLATION
SUCTION FILTER
REMOVAL . INSTALLATION
NATURAL DROP TEST
NATURAL FORWARD TILT TEST
OIL LEAK TEST
LIFT CYLINDER
TILT CYLINDER .
MAST
V MAST ASSY
COMPONENTS
REMOVAL . INSTALLATION
DISASSEMBLY . INSPECTION . REASSEMBLY
LlFT BRACKET
REMOVAL & INSTALLATION
DISASSEMBLY & INSPECTION & REASSEMBLY
CHAIN
REMOVAL & INSTALLATION
INSPECTION
ADJUSTMENT
FORK
REMOVAL
INSTALLATION
INSPECTION
MAST ADJUSTMENT (V)
MAST LIFT ROLLER ADJUSTMENT
LIFT BRACKET LIFT ROLLER ADJUSTMENT .
MAST STRIP ADJUSTMENT
LIFT CYLINDER ROD SHIM ADJUSTMENT .
FSV MAST ASSY .
COMPONENTS
MAST ADJUSTMENT (FSV) .
MAST LIFT ROLLER ADJUSTMENT .
LIFT BRACKET LIFT ROLLER ADJUSTMENT .
MAST STRIP ADJUSTMENT
CYLINDER
LIFT CYLINDER ASSY
GENERAL .
SPECIFICATIONS .
COMPONENTS .
REMOVAL & INSTALLATION .
DISASSEMBLY & INSPECTION & REASSEMBLY
TILT CYLINDER ASSY
GENERAL
SPECIFICATIONS
COMPONENTS
REMOVAL & INSTALLATION
DISASSEMBLY & INSPECTION & REASSEMBLY .
OIL CONTROL VALVE
GENERAL
SPECIFICATIONS
COMPONENTS
OIL CONTROL VALVE ASSY
REMOVAL . INSTALLATION
DISASSEMBLY . INSPECTION . REASSEMBLY
ADJUSTMENT
HYDRAULIC PIPING
GENERAL
SPECIFICATIONS
COMPONENTS
FLOW DIVIDER VALVE ASSY
REMOVAL & INSTALLATION
DISASSEMBLY & INSPECTION & REASSEMBLY .
FLOW REGULATOR VALVE ASSY .
REMOVAL & INSTALLATION
DISASSEMBLY & INSPECTION & REASSEMBLY .
SAFETY DOWN VALVE ASSY
REMOVAL & INSTALLATION
DISASSEMBLY & INSPECTION & REASSEMBLY .