Jungheinrich Truck DFG540S, DFG545S, DFG550S, TFG540S, TFG545S, TFG550S Service Manual

Original Illustrated Factory Workshop Service Manual for Jungheinrich Fork Truck Type DFG/TFG 540S-550S. 
 
Original factory manuals for Jungheinrich Forklift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate and repair your truck. All Manuals Printable and contains Searchable Text
 
 
Covered models:
 
    DFG 540S (from 12.2014)
 
    DFG 545S (from 12.2014)
 
    DFG 550S (from 12.2014)
 
    TFG 540S (from 12.2014)
 
    TFG 545S (from 12.2014)
 
    TFG 550S (from 12.2014)
 
 
Language: English
 
Format: ZIP, Contained set of PDF Manuals:
 
1. Service Manual, PDF, 662 Pages
 
Contents:
 
    Safety Information
 
    Component Layout
 
    Technical Specifications
 
    Operating Instructions
 
    Circuit Diagrams (Electrical / Hydraulic)
 
    Parameter
 
    System message
 
    Special Tools
 
    BUS Systems Used
 
    Parking Brake
 
        -Parking brake disassembly
 
        -Parking brake assembly
 
        -Parking brake release
 
    Misc. Electrical
 
        -Fuses
 
        -Relays
 
        -Connector Overview
 
    Measuring Adapter
 
    Controls
 
        -ISM Online (service manual)
 
        -ISM Online (operating instructions)
 
        -ISM Online component assembly
 
    Truck Lighting
 
        -Beacon (LED)
 
    LPG System
 
        -Impco LPG system
 
        -Liquid gas container
 
        -Maintenance, Testing and Adjustment
 
    Controls
 
        -Twin pedal
 
    Hydrostatic Drive System
 
        -Wheel motor
 
        -Variable displacement pump
 
    Cooling System
 
        -TFG cooling system
 
        -DFG cooling system
 
    Internal Combustion Engines
 
        -DFG
 
        -TFG
 
    DFG Combustion Engine
 
        -Starter Motor / Three phase Alternator
 
        -Injection System
 
        -Exhaust Return Line
 
        -Air Mass Sensor Assembly Position
 
        -Suction Pipe
 
        -Sensors and Actuators
 
        -Belt Drive
 
        -Assembly/Disassembly
 
        -Sealing Flange and Flywheel
 
        -Charge-Air System
 
        -Particle Filter
 
        -Cooler Design
 
        -Engine set points
 
    TFG Combustion Engine
 
        -Starter Motor / Three phase Alternator
 
        -Belt Drive and Timing Chain
 
        -Lubrication
 
        -Sealing Flange and Flywheel
 
        -Cooler Design
 
    Labelling / Documentation
 
    Operator Position
 
        -Armrest
 
        -Seat heating control unit
 
    Covers / Panel
 
        - Engine bonnet
 
    Windows
 
        -Sliding window
 
    Hydraulic System
 
        -Manifold
 
        -Hydraulic System (filling and bleeding)
 
    Mast
 
        -Securing the mast
 
        -Load chains
 
    Load Handler
 
        -Forks
 
        -Fork carriage height adjustment
 
    Controls
 
        -SOLO-PILOT
 
        -MULTI-PILOT
 
        -DUO-PILOT
 
        -Hydraulic functions requiring acknowledgement
 
    Commissioning
 
        -Commissioning (see Operating Instructions, Chapter C)
 
    Maintenance
 
        -LPG systems - maintenance, testing and adjustment
 
    DFG Maintenance
 
        -Regular safety inspection (at least annually)
 
        -Maintenance checklist A
 
        -Maintenance checklist B
 
        -Maintenance checklist C
 
    TFG Maintenance
 
        -Regular safety inspection (at least annually)
 
        -Maintenance checklist A
 
        -Maintenance checklist B
 
        -Maintenance checklist C
 
    Steer Axle
 
    Mechanical Components
 
        -Steering column
 
 
2 .Operating Manual, PDF, 262 Pages
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