Linde Diesel Forklift Truck H-Series Type 393: H25D-02, H30D-02, H35D-02 Operating Instructions

Original Illustrated Factory Operating Instructions (User Manual) for Linde Diesel Forklift Truck H-Series Type 393.

Original factory manuals for Linde Forklift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate and repair your truck

Covered models:
H25D-02
H30D-02
H35D-02

Format: ZIP, Included:
Original instructions, PDF, 262 Pages
Customized Options, PDF, 20 Pages
Language: English

Contents:

1 Introduction
   Your forklift truck 
   Intended use 
   Impermissible use 
   Description of use and climatic conditions
   Symbols used 
   Technical description 
   Truck operation when using a shovel 
   Receiving the industrial truck 
   Legal requirements for placing on the market 
2 Safety
   Safety guidelines 
   Residual risks 
   Stability 
   In the case of tip-over 
   Handling consumables 
   Competent person
   Regulations
   Fit attachments 
   Fork carriage emergency lowering 
   Emergency exit with attached rear window 
3 Overview
   Identification plates 
   Truck overview 
   Operating devices 
   Display unit 
   Switch panel 
4 Operation
   Service plan before initial commissioning 
   Running-in instructions 
   Pre-shift checks
   Standard equipment 
   Entering and exiting the truck 
   Adjusting the standard driver’s seat and comfort driver’s seat
   Adjustingtheheight-adjustablecomfortdriver’sseat 
   Adjusting the luxury driver’sseat 
   Adjustingthearmrest 
   Adjustingthesteeringcolumn 
   Settingtheclock 
   Seatbelt 
   Starting and stopping the internal combustion engine (dual-pedal operation) 
   Driving (dual-pedal operation) 
   Starting and stopping the internal combustion engine (single-pedal operation) 
   Driving (single-pedal operation) 
   Steeringsystem 
   Brakesystem 
   Signal horn 
   Joystick with central lever operation 
   Joystickwithsingleleveroperation 
   Special equipment 
   Depressurisation 
   Driver’scab 
   Lighting 
   Windscreenwiper 
   Window heater
   Heating system, air conditioning
   Linde Forklift Data Management (LFM) 
   Adjustingthedriver’sseatwithrotatingdevice 
   Liftmastpositioning 
   Sweeperfunction 
   Workingwithaload
   Beforepickingupaload 
   Adjusting the fork armdistance 
   Pickingupaload 
   Travellingwithload 
   Setting down loads
   Towingdevice 
   Before exiting the truck
   Before leaving thetruck 
   Loading/transporting 
   Securing the hose pulley against rolling up 
   Removingtheliftmast 
   Driving without the lift mast
   Loading 
   Transportationbylorryorlow-bedsemi-trailer 
5 Maintenance
   General information
   Inspection and maintenance data 
   Recommendations for consumables
   Inspection and maintenance overview 
   Serviceplanasrequired 
   1000-hour service plan 
   3000-hour service plan 
   6000-hour service plan 
   12,000-hour service plan 
   Engine
   Checking the engine oillevel 
   Changing the engine oil and engine oil filter 
   Fuel 
   Draining water from thefuelfilter 
   Changing the fuel filter 
   Cleaningthefueltankventilationhose 
   Check the coolant level 
   Changing the coolant  
   Checkthecoolantconcentration 
   Cleaning the water coolerandhydraulicoilcooler,andcheckingthemforleaks 
   Checking the condition and secure positioning of the engine support and engine
   mounting
   Check the condition of the V-ribbed belt   
   Changing the V-ribbedbelt 
   Replacetoothedbelt,guidepulleysandtensioningpulley 
   Changing the water pump
   Checking the toothedbeltdrive 
   Changing the air filter cartridge
   Changing the air filter safety cartridge
   Check the dust dischargevalve 
   Changing the breather filter for the boost pressure regulator   
   Cleaningtheprefilter(specialequipment) 
   Cleaning the oil bath air filter (special equipment) 
   Change the oil in the oil bath air cleaner (Optional)
   Check the intake and exhaust pipes for leaks 
   Checkingtheparticlefiltersystem 
   Particle filter: Carrying out service regeneration  
   Changing the particle filter   
   Gearbox 
   Checking the fastenings of theaxleclampsandwheelmotors 
   Checkingandadjustingthesidestopsonthedriveaxle 
   Checkingthedriveaxlebearingsforwear 
   Hydraulic pump: Checking themountingontheengine 
   Chassis, bodywork and fittings 
   Cleaning the truck 
   Bonnet  
   Bottomplate 
   Maintaining the heating system and air conditioning (special equipment) 
   Checking the seat belt forcondition and function  
   Chassis: Checking the mounting 
   Checkingandoilingthebearingpointsandjoints 
   Topping up the washer system container (special equipment) 
   Chassis frame 
   Changing wheels
   Tightening the wheel fastenings 
   Checkingthetyresfordamageandforeignobjects 
   Checkingthetyrepressure 
   Checking the conditionoftheantistaticbelt 
   Cleaning and lubricating the steering axle, checking the mounting 
   Operating devices 
   Checking the parkingbrake for correct operation  
   Checking the pedal group
   Checkingthebellowsattheactuatinglever 
   Electrics 
   Check the condition and secure positioning of electric cables, cable connectors and
   connections 
   Battery:conditioncheck,disposal 
   Hydraulics
   Hydraulicsystem:Checkingtheoillevel 
   Changing the hydraulic oil   
   Hydraulic system:Changing the filters 
   Checking the bleeder valve on the hydraulic tank for correct function    
   Checkthehydraulicsystemforleaks 
   Check tilt cylinder bearings for wear 
   Tiltcylinders:Checkingthemounting 
   Check the tension of double hoses 
   Load lift system 
   Workingontheliftmastandatthefrontofthetruck 
   Cleaningandsprayingtheliftmastchain 
   Checking the mounting, condition and function of the lift mast, lift mast chains, lift
   cylindersandendstops  
   Adjustingtheliftmastchain 
   Checkingtheforkarmsandforkarmsafetydevices 
   Clean sideshift (special equipment)andgrease,checkfastening 
   Checking the sideshift (special equipment) for wear
   Cleaning and lubricating the fork prong positioner (special equipment),checking the
   mounting
   Checking the fork prong positioner (special equipment) for wear 
   Self-help 
   Openingthecovertotheelectricalsystem 
   Fuses for basic and special equipment 
   Main fuses in the engine compartment 
   Diagnosticconnector 
   Malfunctions during operation 
   Malfunctions, causes and remedies: diesel engine 
   Malfunctions,causesandremedies—hydraulicsystem 
   Jumpstart   
   Towing  
   Shutting down 
   Shutting down the truck 
   Disposalofoldtrucks 
6 Technical data
   Overview of dimensions
   H25D-02 type sheet, as at 01/2013 
   H30D-02 type sheet, as at 01/2013
   H35D-02 type sheet, as at 01/2013
   H25D-02elevateddriver’scompartment type sheet, as at 01/2013 
   H30D-02 elevated driver’s compartment type sheet, as at 01/2013 
   H35D-02 elevated driver’s compartment type sheet, as at 01/2013 
   Lift mast data type 188 
   Truck configuration 
   Tyre variants and rim sizes 
   Load capacity diagrams 
   Additional capacity rating plate for attachments
   Noise emission values 
   Vibration characteristic values for bodily vibrations .
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