Still Fork Truck R70: DFG R7032-R7034, R7048-R7050, TFG R7038-R7040 Workshop Manual

Original Illustrated Factory Workshop Manual for Still Fork Truck R70-20, R70-25, R70-30, R70-35, R70-40, R70-45.

Original factory manuals for Still Forklift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate and repair your truck. All Manuals Printable and contains Searchable Text

Covered models:
DFG R7032
DFG R7033
DFG R7034
DFG R7048
DFG R7049
DFG R7050
TFG R7038
TFG R7039
TFG R7040

Format: PDF, 512 Pages
Language: English

Contents:

2. Steer Axle
    Contents
    Technical Data for
    Maintenance Service
    Mechanical configuration of Steer axle
    Steer axle removal
    Steer axle installation
    Wheel hub -Removal and
    Dismantling
    Wheel hub- Reassembling and
    Installation
    Wheel angle stop adjustment
    Checking the steering angles
    Stub axle -Removal and
    Dismantling
    Stub axle - Reassembling and
    Lubricating the steer axle with
    Installation
    grease
    Track rod removal
    Track rod installation
    Steer cylinder removal
    Steer cylinder installation
3. Power Axle
    Technical Data for Maintenance Service
    Power Axle/ Description
    Spur-type reduction gearbox/
    Sectional view
    PowAxle removal and installation
    Toothed hollow shaft / Sectional view
    Toothed hollow shaft / Adjusting instructions
    Wheel hub removel and installation
    Half-shaft removal and installation
4. Wheels and Tyres
    Technical Data for Maintenance Service
    Synoptical Table on Tyres
    Superelastic tyred wheels
    Pneumatic tyred wheels
6. Steering
    Technical Data for Maintenance Service
    Operation of the steering
    Steering unit removal
    Steering unit installation
    Priority valve
    Cleaning the priority valve
    Steer cylinder disassembly
    Steer cylinder reassembly
7. Brake, Technical Data for Maintenance Service
8. Electrical Installations
    Technical Data for Maintenance Service
    Electrical installation - General description
    Testing the insulation resistance
    Driving controls
    -Dash panel
    - Directional control switch
    -Warning horn
    -Travel sender unit
    - Angle of rotation sensor, hydraulics
    - Control valve switches
    - Foot brake switch / Parking brake switch
    Engine speed sensor
    Tachogenerator
    Alternator
    Throttie positioning solenoid (LPG model)
    Servomotor injection pump (diesel model)
    Shutoff solenoid
    Shutoff valve
    Coolant temperature sender
    Batteries
    Truck wiring
    Fuses
    Contactor panel
    - Main power fuse
    - Glow plug relay (series resistor) (diesel model)
    - Contactors, starting/driving
    - Current sensor
    with p.c.b.
    Electronic Controller
    - P.c.b. 'traction control circuit'
    - Pc.b. 'engine starting via generator'
    - Pc.b. 'servomotor' (diesel model)
    - P.c.b. 'throttle valve regulator' (LPG model)
    - Pc.b. 'charge compensator' (LPG model)
    - Power board
    - Rc.b. 'solenoid stop control' (dieselmodel)
    - Pc.b. 'control circuit fuses' (LPG model)
    - Base plate, relay
    -Table on engine speeds for p.c.b.
    Electric fan
    - Coolant temperature sensor
    Connectors
    - Hand tool- refer to issue 1, will not be reprinted -
S-D. 
10. Maintenance
    Technical Data for Maintenance Service
    Operation of Lift and Tilt Hydraulics
    Directional Control Valve block complete with operating levers
    - Operating Unit (7032-34/7038-40)
    Directional Control Valve block complete with operating levers
    - Operating Unit (7032-34/7038-40/ 7048-50)
    Directional Control Valve block
    - Mechanical configuration
    Directional Control Valve block
    - Function
    Directional Control Valve block
    - Connection block
    Directional Control Valve
    - Hoist/lower functions
    Directional Control Valve
    - Tilt function/Hyd. Ancillary Equipment
    Directional Control Valve
    - Hyd. Ancillary Equipment with
    secondary pressure limiting valves
    Directional Control Valve block
    - Fitting restrictors-tilt valve block / Block seals
    Directional Control Valve block
    - Shuttle valves
    Anti-cavitation valve
    -Operation
    Hydraulic pump
    - Operation/Removal & Installation (7032-34/7038-40)
    Hydraulic pump
    - Operation/Removal & Installation
    Hydraulic tank
    - Hydraulic oil change/Removal & Installation (7032-34/7038-40)
    Hydraulic tank
    - Hydraulic oil change/Removal & Installation (7048-50)
    Hydraulic tank
    - Filling capacity
    Return line filter
    - Description Maintenance
    Hydraulic fittings & unions
    - Assembly
    Speeds
    - Lift/lower/tilt
    Hydraulic Circuit Diagram
    - (7032-34/7038-40)
    Hydraulic Circuit Diagram
    - (7048-50)

11. Contents:
Technical Data for Maintenance Service
Drive motor
    Drive motor, construction
    Wiring diagram
    Neutral plane
    Position of motor terminals
    Connection of motor brush and temperature monitoring device
    Inspecting and changing the motor brushes
    Drive motor removal (7032-34/7038-40)
    Drive motor installation (7032-34/7038-40))
    Drive motor - Dismantling (7032-34/7038-40)
    Drive motor reassembly (7032-34/7038-40)
    Drive motor removal (7048-50)
    Drive motor installation (7048-50)
    Drive motor - Dismantling (7048-50)
    Drive motor reassembly (7048-50)
Generator
    Generator, construction
    Wiring diagram
    Neutral plane
    Position of generator terminals
    Connection of carbon brush and temperature monitoring device
    Connection for generator operation
    Connection for motor operation
    Inspecting and changing the carbon brushes
    Generator removal (7032-34/7038-40)
    Generator removal using a hydraulic lift or an inspection pit
    Generator installation (7032-34/7038-40)38-40)
    Generator - Dismantling (7032-34/7038-40)
    Generator reassembly (7032-34/7038-40)
    Generator removal (7048-50)
    Generator installation (7048-50)
    Generator - Dismantling (7048-50)
    Generator reassembly (7048-50)
External fan cooling
    Description (7048-50)
    Description (7032-34/7038-40)
    Fan removal
    Fan installation
    Adjusting V-belt tension
    Replacing the V-belt
    Clean air filter
    Fan - Dismantling
    Fan - Reassembling
Brush wear monitoring facility
    Operation
    Wiring in DC machines at brush gear
    Connection of wires to male plug with contact pins
    Wiring diagram
    Meaning of signal emitted by brush monitoring unit
    Testing brush holder contact for proper function
    Checking indicator light as well as wiring
Thermal monitoring
    Thermal switches in drive motor and generator
    Connection of leads to connector half with pin contacts
    Operation of the thermal switches
    Checking the thermal switches
    Checking temperature warning light incl. leads
    Changing the thermal switches
    General hints
    Insulation resistance
    Measuring insulation resistance
    Turning down the commutator on a lathe
    Permissible minimum commutator dia
    Undercutting the mica
13: Pressure Regulator
    Technical Data for Maintenance Service
    Pressure Regulator Unit I and II Operation
    Pressure Regulator Unit - Pressure limiting valve
    - Pressure gauge
    Directional control valve block - Fitting restrictors
    - Pressure limiting for sideshift clamps
15: Diesel Engine
    Technical Data for Maintenance Service
    Deutz Diesel engine / Generator
    Diesel engine, general description
    Cylinder head
    Valve clearance adjustment
    Injection pumps / Commencement of delivery
    Installing the injection pumps
    Pencil-type glow plugs
    Compression pressure
    V-belts
    Exhaust turbocharger
    Cooling system
    Coolant pump
    Thermostat
    Oil filter
    Fuel pump
    Fuel system
    Air filter
    Exhaust system
20: Elevating Mast
    Technical Data for Maintenance Service
    Mast types 1 Removal of mast
    Telescopic mast
    Hi-Lo mast
    Triple mast
    Carriage stops
    Support rollers
    Hoist cylinders
    Lowering valve
    Line failure safety device
    Cushioning device for cylinder
22: Fork Carriage
23: Fork Arm
24: Mast Pivots
25: Tilt Cylinder
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