Linde Electric Forklift Truck 336-03 Series: E25-03S, E30-03S Operating, Maintenance Instructions

Original Illustrated Factory Operating and Maintenance Instructions for Linde Electric Forklift Truck 336-03 Series.

Original factory manuals for Linde Forklift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate and repair your truck

Covered models:
    E25/600-03S
    E25-03S
    E30/600-03S
    E30-03S

Format: PDF, 104 pages
Language: English

Table of content:
    Description
        Type plate
        Technical data
        Noise emission value
        Frequency characteristic for human body vibratio
        Technical description
        Drive
        Steering
        Hydraulic system
        Operation
        Brakes
        Handbrake
        Electrical system
        General view of truck
        Controls and indicators
        Composite instrument
        Hour meter
        Battery discharge indicator

Beginning operation
        Safety rules
        Safety information
        Handling fluids and lubricants
        Periodic safety inspection
        Residual risks
        Stability
        Operation of industrial trucks in the plant area
        Running-in instructions
        Checks and services prior to initial operation of the truck
        Daily checks
        Daily checks and servicing before operation
        Check the tyre inflation pressure
        Check the tightness of the wheel nuts
        Opening the overhead guard
        First lock-in position: Servicing position
        Second lock-in position: Battery change
        Closing the overhead guard
        Check the battery charge
        Charging the battery
        Connecting the battery to a suitable external charger ....
        Check the condition, electrolyte level and
        specific gravity of the battery
        Battery change
        Battery removal with a crane
        Adjusting the driver's seat
        Adjusting the swivel seat
        Adjusting armrest of the driver's seat
        Applying the seat belt
        Opening the seat belt
        Push the emergency stop button
        Pull the emergency stop button
        Entering and exiting the truck

Operation
        Driving
        Travel in the forward direction
        Travel in the reverse direction
        Reversing the direction of travel
        Malfunctions during operation
        Single-pedal model
        Steering system
        Steering
        Braking system
        Service brake, regenerative brake
        Foot brake
        Operating the electric motor brake (LBC)
        Handbrake
        Engaging the handbrake
        Releasing the handbrake
        Central control lever (joystick) operation of mast and attachments
        Tilting the mast forward
        Tilting the mast back
        Raising the fork carriage
        Lowering the fork carriage
        Operating the attachments
        Operating the sideshift
        Operating the clamp
        Single control lever operation of mast and attachments
        Additional capacity rating plate for attachments
        Additional capacity rating plate for attachments with
        loads that are not clamped
        Additional capacity rating plate for attachments with
        loads that are fixed or clamped
        Turning on the front working lights
        Turning on the rear working lights
        Turning on the front windscreen wiper and washer
        Turning on the rear windscreen wiper
        Turning on the lighting
        Turning on the hazard warning light
        Turning on the directional indicator lights
        Electric heater
        Heater controls
        Truck Data Management (LFM)
        Truck data acquisition
        Condition code
        Truck data acquisition - default setting (PIN number and condition code)
        Truck data acquisition - special setting (PIN number)
        Forklift Data Acquisition via RFID chip or magnetic strip card
        Operating the horn
        Opening the electrical compartment cover
        Closing the electrical compartment cover
        Fuses
        Checking, renewing the fuses
        Automotive fuses
        Main circuit fuses
        Fuses (options)
        Before loading
        Positioning the forks
        Loading
        Transporting the load
        Unloading
        Before leaving the truck
        Tow coupling
        Forced opening of overhead guard without
        Bowden cable
        Transport
        Transporting the truck on a lorry or low-bed trailer
        Hoisting the truck
        Hoisting the truck with a crane
        Hoisting the truck with the eyebolts
        Wheel change
        Jack locations
        Changing the rear wheels
        Changing the front wheels
        Mast removal
        Towing instructions
        Towing procedure
        Tilting the mast manually
        Lowering the forks manually
        Emergency exit for trucks with rear windscreen
        Emergency exit for trucks with polycarbonate rear wind¬screen

Maintenance
        Taking the truck out of operation
        Measures before taking the truck out of operation
        Putting the truck back into operation
        Disposal of old vehicles
        General information
        Maintenance intervals
        Work on the mast and on the front part of the truck
        Securing the mast against tilting back
        Standard mast
        Securing the raised standard mast
        Duplex mast
        Securing the raised duplex mast
        Triplex mast
        Securing the raised triplex mast
        Services after the first 50 hours of operation
        Inspection and maintenance chart

Inspection and maintenance as required
        Check seat belt for condition and operation
        Clean the lift truck
        Clean and spray the lift chain
        Tighten the wheel nuts
        Check the tyres for damage and foreign objects
        Check the security of the hydraulic oil tank
        Lubricate the steer axle, mast and tilt cylinder bearings .
        Clean electrical heater
        Other cleaning and greasing work
        Inspection and maintenance every
        500 to 1000 hours or annually
        Clean the steering axle
        Lubricate the steering axle
        Inspect the joystick boot
        Check the control unit for function
        Clean the left and right wheel traction, power steering and working hydraulics pump motors
        Clean the tractor compartment, lift motor, lift and power module fans
        Clean the digital control
        Lubricate the mast and tilt cylinder pivots
        Retighten the mast fastening bolts
        Sideshift: Clean, grease and check the mounting
        Check the braking system
        Check the brake linings, lubricate the brake lever pivot .
        Check the working and steering hydraulics for leaks
        Check the counterweight, electric motors, chassis,
        wheel drives, overhead guard and steering axle for security
        Mast, lift chain, lift cylinder and end stops:
        Check condition, mounting and function
        Adjust the lift chain length, Lubricate the lift chain with chain pray
        Check the fork quick-releases and fork stops
        Check the pre-tension of double hoses if attachments are fitted
        Check the hydraulic oil level
        Check and oil the pedal and travel control linkage pivots and overhead guard lock
        Grease the overhead guard pivots
        Check and lubricate other pivots and joints
        Check the contactor
        Change the wheel drive oil
        Check the electric cables, cable connectors and connections for condition and tightness
        Renew the breather filter
        Renew the suction filter
        Change the pressure filter
        Check the wheel drives for oil leaks
        Check the condition of the antistatic ribbon
        Check heating operation
        Inspection and maintenance every
        3000 hours or every 2 years
        Renew the hydraulic oil
        Change the oil in wheel drive
        Inspection and maintenance specifications
        Lubricant recommendations
        Hydraulic oil
        Bio hydraulic oil
        Gear oil
        Lubricating grease
        Battery grease
        Chain spray
        Vaseline
        Troubleshooting guide
        Electric circuit diagram (standard equipment)
        Electric circuit diagram (options)
        Auxiliary voltage transformer (125 W)
        Auxiliary voltage transformer (250 W)
        Auxiliary voltage transformer (400 W / 12 V)
        Auxiliary voltage transformer (400 W / 24 VOUT)
        Hydraulic circuit diagram
        Index
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