Still Electric Forklift RX20-15, RX20-16, RX20-18, RX20-20, RX60-16, RX60-18, RX60-20 Service Manual

Original Illustrated Factory Workshop Service Manual for Still Electric Forklift Truck Type RX20-15, RX20-16, RX20-18, RX20-20, RX60-16, RX60-18, RX60-20. 
Original factory manuals for Still Forklift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate and repair your truck. All Manuals Printable and contains Searchable Text
 
Covered models:
    R6209
    R6210
    R6211
    R6212
    R6213
    R6214
    R6215
    R6216
    R6217
    R6311
    R6313
    R6315
 
Format: PDF, 420 Pages
Language: English
 
Contents:
    00. Product information
        Foreword
        About the RX20-15-20
        About the RX60-16-20
        Safety information
        Safety instructions Electrical system
        Jacking up the front of the truck
        Jacking up the rear of the truck
        Securing the fork carriage
    01. Service
        Maintenance
        Maintenance instructions
        Maintenance — 1000 hours/annually
        Maintenance — 3000 hours/every six months
        Tool
        Measuring and testing equipment
        Standard torques
    11. Electric motor
        Traction motor
        General technical data
        Electrical connections
        Traction drive
        Rev sensor
        Pin sensor
        Temperature sensor
        Temperature sensor KTY84
    22. Mechanical drive axle
        Drive axle AE 18-05
        General technical data
        Drive axle
        Drive axle removal and installation
        Wheel drive
        Removal/installation of the drive wheel unit
        Repairing the drive wheel unit
        Traction motor
        Removing/installing the service brake
        Drive axle AE 18-07
        General technical data
        Drive axle AE 18-07
        Removing the drive wheel unit
        Changing the shaft seal on the drive wheel unit
        Refitting the drive wheel unit
        Traction motor -Removing the rotor
        Replacing the traction motor bearing and shaft seal
        Traction motor -Installing the rotor
        Dismantling the brake
        Assembling the brake
        Filling with oil
    31. Chassis
        Chassis
        Battery door
        Counterweight
        Counterweight
        34 Driver's compartment
        Overhead guard
        Overhead guard
        Removing the overhead guard
        Installing the overhead guard
    42. Steering system
        Hydraulic steering
        General technical data
        Steering system
        Steering — error detection
        Steering unit
        6S3 diaphragm pressure switch
        Priority valve
        Steering wheel with steering column
        Steering column
        Steering angle sensor
        Steering angle-dependent handling performance — CSC
        CSC — functional test
        Steering axle
        General technical dataFifth wheel
        General technical data Swing axle
        Cornering switch
        Fifth wheel
        Removing/installing the fifth wheel
        Swing axle
        Removing/installing the swing axle
        Wheel hub
        Steering angle
        Tie rod
        Axle stub
    49. Brake system
        Mechanical service brake
        Service brake AE 18-05
        Brake cable changer AE 18-05
        Service brake AE 18-07
        Brake cable changer AE18-07
        Handbrake
        Handbrake cable changer
        Actuating force of the handbrake
        Parking brake switch 1 S3
        Electric parking brake
        Electric parking brake
        Function
        Cause and effect
        Design and system description
        Maintenance instructions
        Checking the brake
        Calibration and functional test
        Changing the parking brake cable
        Limit position switch
        Drive unit Installation and removal
        Central lubrication device Installation and removal
    50. Operating devices
        Brake pedal
        Brake sensor
        Single pedal
        Accelerator — single-pedal
        Dead man switch 7S13
        Dual pedal
        Accelerator- dual pedal 2nd generation
        Accelerator -dual pedal 1st generation
        Operating devices
        Hand lever
        Joystick
        Joystick operation
        Generation 1 mini-lever
        Generation 2 mini-lever
        Generation 2 mini-leverActuation
        Tip switch
        Axle assignment
        Direction indicator module (Fabli)
    56. Display elements
        Operating console
        Drive direction turn indicator display
        Display
        Display operating unit (ABE 1) Generation 1
        ABE 1 Installation and removal
        Display operating unit (ABE 2) Generation 2
        ABE 2 Installation and removal
    60. Electrics / Electronics
        General
        General technical data -48 Volt
        General technical data - 80 Volt
        Overview of the controllers
        Electrical system
        Electrical components
        Switching on procedure for the electrical system
        Software compatibility
        PAN process
        Parameter management
        Error ring buffer
        Intermediate circuit
        Insulation testing for electric trucks
        Component insulation testing
        Traction motortemperature monitoring
        Pump motor temperature monitoring
        Converter temperature monitoring
        Drive mode — driving behaviour Availability
        Drive mode — driving behaviour Description
        Blue-Q = IQ
        Wiring
        CAN bus connections
        Power cables
        Maintenance guidelines for power cables
        Repair -Contact elements
        Electrical system
        Fuse box
        Fuses
        Fuse platellntil April 2005
        Fusesllntil April 2005
        Contactor
        Sensor system
        Vertical lift mast position
        Tilt angle sensor 7B46
        Tilt angle sensor parameters
        Installation of the vertical lift mast position
        Load measurement
        Load measurement pressure sensor
        Additional electrical installations
        Distributor card
        Option board
        CAN-Power-Port (CPP)
        CPP 1/CPP3
        CPP2B
        CPP2/CPP4
        CPP battery carrier (CPP5)
        Relay-Power-Port
    64. Electronic controls
        Traction and working hydraulics control
        Main Control Unit (MCU)
        MCU with servo hydraulics
        MCU generation 2
        Main Control Unit (MCU) Removal and installation
        Supply Unit (SU)
        Supply Unit (SU) Removal and installation
        Converter
        Inverters
        Converter LAC -48/80 Volt
        Converter SAC -48 Volt
        Converter- removal and installation
    69. Batteries and accessories
        Traction battery
        Battery
        Battery plug
        Maintenance guidelines for appliance plugs
        Repair -Battery male connector contacts
        Working with reducer sleeves
        Discharge indicator
    70. Hydraulics
        General
        General technical data
        Lifting operating speeds
        Tilting operating speeds
        Lowering operating speeds
        Forward tilt safety test
        Lowering safety test
        Safety checks of hose assembly
        Depressurising the hydraulics
        Basic hydraulics
        Basic hydraulics
        Steering hydraulics
        Working hydraulics
        Hydraulic tank
        Hydraulic oil
        Return filter
        Breather filter
        Suction filter
        High-pressure filter
        Conical nipple fittings (CNF)
        Bolted joint
    71. Working hydraulics
        Pump unit
        General technical data
        Pump unit
        Electrical connections
        Pump motor without rev sensor
        Pump motor speed sensor
        Pump motor temperature sensor
        Pump motor removal
        Pump motor installation
        Hydraulic pump
        Hydraulic pump Removal and installation
        Tilt cylinder
        Mast tilt
        Tilt cylinder Removal and installation
        Changing the set of seals 1500 -2000 kg
        Auxiliary hydraulics
        Attachments
        Second operating function for attachments
        Clamp locking mechanism with servo hydraulics
        Clamp locking mechanism for hand levers
    76. Valves
        Hand lever
        General technical data
        Hand lever valve block
        Emergency lowering
        Hydraulic transmitter
        Dismantling and installing valve block
        Directional control valve with blocking function (Buchholz)
        Directional control valve with check valve 2Y46
        Discharge pressure governor (lowering brake)
        Check valve for hydraulics blocking function
        Directional control valve without blocking function (Hawe)
        Directional control valve - function
        Directional control valve for lifting/tilting
        Directional control valve - addition 1 and 2
        Pressure relief valve
        Load holding valve
        Lowering brake
        Servo hydraulics
        General technical data
        Servo hydraulics valve block
        Manual lowering
        Directional control valve block
        Directional control valve -method of operation
    81. Lift mast
        Lift mast
        General technical data
        Telescopic lift mast
        NiHo lift mast
        Triple mast
        Lift mast — removal
        Lift mast — installation
        Load chains
        Load chains Checking, cleaning
        Adjusting the load chains Telescopic mast
        Adjusting the load chains NiHo lift mast
        Outer load chain Triple mast
        Middle load chain Triple mast
        End position damping
        End position damping of outer cylinder
        Middle cylinder end dampener
        Line break safety device
        Hose safety valve of triplex mast
        Shock valve installation positions
        Lift cylinder
        Lift jack
        Outer cylinder
        Centre cylinder
        Cylinder head
        Rollers /support rollers
        Support roller clearance
    84. Load castors
        Fork carriage
        Fork carriage
        Roller
    Annex
    X Circuit diagrams
        Hydraulics
        Hand lever until calendar week 38/2009
        Hand lever from calendar week 39/2009
        Servo hydraulics
 
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