Linde Forklift Truck Type 358: H120-1200, H140-1200, H160, H160-1200 Operating Instructions

Original Illustrated Factory Operating Instructions (User Manual) for Linde Forklift Truck Type 358.

Original factory manuals for Linde Forklift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate and repair your truck

Covered models:
H120-1200
H140-1200
H160
H160-1200

Format: PDF, 207 Pages
Language: English

Contents:

1 Introduction
   Your Linde truck
   Technical Description
   Intended use 
   Improper use 
   Symbols Used 
   Commissioning 
   Truck takeover
   EC declaration of conformity 
2. Safety
    Safety Rules 
    Do not operate with guards removed
    Park Brake
    Malfunctions 
    Handling Fuel, Lubricants and Coolant 
    Residual risks 
    Stability 
3. Overview
    General view of Truck
    Type plates 
    Controls and indicators 
    Gauges, switches and warning lights 
4. Operation
   Cab door opening and closing 
   Cab interior light
   Opening the engine cover
   Opening the cabin rear compartment door 
   Working hydraulic filter panel
   Battery access
   Adjusting the drivers seat 
   Check battery condition 
   Tyres - check condition and pressure 
   Tighten the wheel nuts 
   Hydraulic system oil level check 
   Engine oil level check
   Checking the fuel level 
   Truck lighting 
   Transmission oil level check 
   Coolant level check 
   Normal start
   Truck status display 
   Gear shift control 
   Driving
   Steering 
   Stopping the truck 
   Transmission inching 
   Braking system 
   Automatic Parking brake operation 
   Malfunctions during operation 
   Truck lighting 
   Operating the hazard warning lights 
   Operating the horn
   Windscreen wipers and washers 
   Cab heater / Climate control * 
   Fuses 
   Load lift controls 
   Before lifting a load
   Lifting a load 
   Travelling with load 
   Depositing the load 
   Parking the truck 
   Locations for jacks when changing wheels 
   Trailer coupling 
   Towing 
   Hoisting the truck
5. Maintenance
   General remarks 
   Wheelremoval—driveaxle 
   Wheelremoval—steeraxle 
   Wheel assembly inspection 
   Wheelrefitting—driveaxle 
   Wheelrefitting—steeraxle 
   Examples of restraining devices 
   Mirrors 
   Taking the truck out of operation 
   Work on the mast and the frontpartofthetruck 
   Fuel and oil recommendations 
   Dieselfuel 
   Truck welds inspection 
   Check the condition of structured components 
   Checks-various 
   Generalinformation 
   Inspection and maintenance schedule 
   Asrequiredserviceplan 
   First 50 hours serviceplan 
   500hServiceplan 
   1000h Service plan 
   2000h Service plan 
   3000h Service plan 
   5000hService plan 
   6000h Service plan 
   Rated capacity
   Engine
   Engine oil level check 
   Change the engine oil (every 12 months minimum) 
   Cleanthefuelfilter 
   Change the fuel pre-filter with water monitor 
   Check the engine mounting for condition and security 
   Check intake and exhaust systems for leaks and security 
   Check the air filter 
   Renew the safety element 
   Check coolant strength 
   Renew engine coolant 
   Clean the radiator and oi lcooler,checkforleaks 
   Check the vibration damper 
   Replace the too the dbelt and idler pulley 
   CheckValveClearances 
   Check the injection nozzles 
   Transmission
   Check transmission mountings
   Transmission oil level check 
   Transmission filter - change  
   Transmissionoil-change 
   Chassis bodywork and fittings 
   Cleanthetruck 
   Check seat belt for condition and correct operation*
   Mirrors 
   Tyres - check condition and pressure 
   Tighten the wheel nuts 
   Checkthecabmountings 
   Chassis frame 
   Check and lubricate the drive shaft 
   Clean and lubricate thesteeraxle 
   Driveaxlemountings-check 
   Driveaxleoillevelcheck 
   Controls 
   Check the parking brake for proper operation 
   Electrics 
   Check the batteries
   Check electric cables, connectors and connections for condition and tightness 
   Hydraulics
   Check the hydraulic tankbreatherfilter 
   Hydraulic system oil level check 
   Renew hydraulic oil of working hydraulic system 
   Renew the main hydraulic system oil return line filters 
   Check the tension of double hoses 
   Load lift system 
   Lubricate the mastandtiltcylinderpivots 
   Check and adjust mast chains, lubricate with chain spray 
   Renewing the lift chains (at least every 6000h, 3 years and when 2 % stretch has been attained) 
   Troubleshooting
   Troubleshootingguide(Dieselengine) 
   Troubleshooting guide (Hydraulicsystem) 
   User manual feedback 
   User manual improvement record 

Annex
6. Technical data

   TechnicalData 
   TechnicalData 

7. Circuit diagrams
   Electrical 
   Electricalcircuitdrawing 
   Hydraulic
   Hydraulic circuitdrawing .
Powered by