Linde Electric Reach Truck Type 113 Explosion Protected: R14 Ex,R16 Ex,R20 Ex Operating Instructions

Original Illustrated Factory Operating Instructions (User Manual) for Linde Electric Reach Truck Type 113 Explosion Protected.

Original factory manuals for Linde Forklift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate and repair your truck

Covered models:
R14 Ex
R16 Ex
R20 Ex

Format: PDF, 88 Pages
Language: English

Contents:

Description
   Proper use
   Technical note
   Truck takeover
   Type plates
   Technical data
   Technical description
   Cabin
   Frame and wheels
   Drive
   Steering
   Electrical system
   Motor brush monitor  
   Motor compartment fan  
   Isolation monitor  
   Mast, hydraulic system and reach carriage
   Braking
   General view of truck
   Controls and indicators - dual pedal model
   Controls and indicators - single pedal model
   Composite instrument 
   Battery discharge meter
   Hour meter
   Brush wear indicators
   Overtemperature indicator
   Drive wheel position indicator 
   Isolation monitor indicator light  
Before operation
   Safety rules
   Experts
   Safety information
   Handling fluids and lubricants
   Safety inspection  
   Explosion protection inspection  
   Operation of industrial trucks in the plant area
   Noise emission value
   Frequency characteristic for human body vibrations
   Running-in instructions 
   Daily checks and services before operation
   Services before initial operation
   Daily checks
   Tighten the wheel fasteners 
   Check the condition for leakage resistance of the tyres 
   Adjust the driver's seat
   Turn the keyswitch on/off
   Check the horn  
   Open, close the right cover (steering console)
   and left (armrest)
   Open, close the motor cover
   Remove, install the motor cover
   Open, close the floor
   Remove, install the floor 
   Push in the emergency isolator button  
   Unlock the emergency isolator button  
   Disconnect, connect the battery plugs (version 1) 
   Check the battery state of charge
   Disconnect, connect the battery plugs (version 2) 
   Disconnect, connect the battery plugs (version 3) 
   Charging the battery  
   Reaching the battery out/in with the mast
   Connect the battery to a suitable external charger  
   Check the condition, electrolyte level and specific gravity of the battery
   Battery change
   Battery removal with a hoist
   Battery change (with battery trolley or on the changing frame) 
   Check the braking system
   Check the truck for leaks
   Inspect the forks  
Operation
   Driving (dual pedal model)
   Forward travel
   Reverse travel
   Reversing direction of travel 
   Starting on an incline
   Malfunctions during operation
   Single pedal model
   Steering system
   Steering
   Braking system (dual pedal model)
   Service brake, electric brake
   Operate the electric motor brake (LBC)
   Footbrake (hydraulic brake)
   Handbrake
   To engage the handbrake
   To release the handbrake
   Braking system (single pedal model)
   Horn, fuses
   Operating the horn 
   Fuses, electrical system  
   Individual control lever operation of mast and
   attachments
   Raising the fork carriage
   Lowering the fork carriage
   Reaching the mast out
   Reaching the mast back 
   Tilting the fork carriage forward
   Tilting the fork carriage back
   Operation of the sideshift
   Operating the attachments
   Before loading
   Loading
   Positioning the forks 
   Transporting a load
   Unloading
   Before leaving the truck unattended
   Slinging the truck 
   Mast removal
   Towing instructions
   Towing the truck
   Towing procedure
   Taking the truck out of operation
   Measures before taking the truck out of operation
   Putting the truck back into operation 
Maintenance 
   General information 
   Work on the Linde mast and on the reach carriage 
   Mast versions 
   Securing the reach carriage against reaching in or out  
   Mast  
   Securing the mast 
   Mast versions 
   Inspection and maintenance after the initial
50 service hours 
   Inspection and maintenance schedule 
   Inspection and maintenance as required 
   Clean the reach truck 
   Clean and spray the lift chains  
   Jacking up the reach truck 
   Tighten wheel fasteners 
   Check the tyres for damage and foreign objects   
   Renew the motor brushes   
   Renew the contactor tips   
   Check the isolation monitor  
500-hour inspection and maintenance 
   Check the hydraulic oil level  
   Check the hydraulic system for leaks and damage 
   Mast, lift chains and end stops:
   Check condition, mounting and proper operation 
   Lubricate the mast, mast rollers, chain pulleys and spray lift chains with chain spray 
   Lubricate the pedal pivots and linkage 
   Lubricate the turntable and steering chain 
   Lubricate the reach channels and rollers 
   Lubricate the battery trolley slides and
   associated mechanism 
   Adjust the steering chain length  
   Measure the tyre and seat leakage resistance   
   Check the paint coat on plastic parts   
1000-hour inspection and maintenance
   Check the electric cables, cable connectors and connections for condition and security  
   Check the hydraulic oil level 
   Check the gearbox oil level
   Check the mounting of the motor enclosure, chassis parts, overhead guard, reach carriage, mast and steering system  
   Adjust the lift chains and lubricate with chain spray
   Lubricate the handbrake and footbrake linkages
   Check the control lever linkage rods
   Lubricate the fork carriage and sideshift
   Lubricate the seat slides and cowling hinges
   Check the battery trolley locking mechanism 
   Lubricate the fork quick-releases
   Check the reach carriage rollers, adjust if necessary
   Check the accelerator linkage
   Check the braking system
   Check the brake shoes
   Check the brake fluid level 
2000-hour inspection and maintenance
   Drain and refill the gearbox 
   Drain
   Refill
   Renew the hydraulic oil tank breather filter
3000-hour inspection and maintenance
   Change the brake fluid 
   Lubricate the load wheel bearings
   Change the hydraulic oil
   Change the filter in the hydraulic oil tank
   Inspection and maintenance data
   Recommended lubricants
   Hydraulic oil
   Bio hydraulic oil 
   Lubricating grease
   Battery terminal grease
   Gear oil 
   Chain spray
   Brake fluid
   Vaseline
   Troubleshooting guide
   Hydraulic system schematic
   Wiring diagram
   Wiring diagram (traction, lift circuit with electronic control)
   Wiring diagram (traction control circuit)
   Wiring diagram (motor brush monitor and traction wheel position indicator)
   Wiring diagram (auxiliary electrical system for working lights and wipers) 
   Wiring diagram (intrinsic safety circuit)
   Index
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