Yale Reach Truck Type C849: MR14(H), MR16 (H, N), MR20 (H, W), MR25 Workshop Service Manual

Yale Reach Truck Type C849: MR14(H), MR16 (H, N), MR20 (H, W), MR25 Workshop Service Manual

Original Illustrated Factory Workshop Service Manual for Yale Reach Truck.
Original factory manuals for Yale Forklift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate and repair your truck. All Manuals Printable and contains Searchable Text

Covered models:
MR14 
MR14H 
MR16 
MR16H 
MR16N 
MR20 
MR20H 
MR20W 
MR25 
Language: English
Format: PDF, 292 Pages

Contents:
Section: ELECTRICAL SYSTEM
KEY TO ELECTRICAL DIAGRAMS
KEY TO POSITION OF ELECTRICAL COMPONENTS
FUNCTION INPUTS TABLE
PARAMETER TABLES
ACCESS PROCEDURE FOR CALIBRATION OF THE VARIOUS M
TRACTION START SEQUENCE
SPEED CUTBACK
MODULES REPLACEMENT PROCEDURE
SICOS DISPLAY
DISPLAY MENUS
PRE-HEIGHT SELECTOR
ALARMS
DIAGNOSTICS
TROUBLESHOOTING GUIDE.
Section:ADDITIONAL FUNCTIONS
OPTION SHEET No1 - Setting of the steering for a turn of “360° and 90°”
OPTION SHEET No2 - DC_DC converter installation
OPTION SHEET No3 - Flashing rotating light installation
OPTION SHEET No4 - Working light installation
OPTION SHEET No5 - Reverse motion audible alarm installation
OPTION SHEET No6 - Height preselector installation
OPTION SHEET No7 - Installation and enabling of the 5function
OPTION SHEET No8 - Deceleration of the “HE” mast lifting limit switches
OPTION SHEET No9 - Electric block of the lowering forks with 1200mm pallet
OPTION SHEET No10 - Warmed seat installation
OPTION SHEET No11 - Cab for -30° refrigerating room
OPTION SHEET No12 - Seat belt installation
UPDATE OPTION SHEET No1 - Intermediate lifting lock sensor
Function release by means of the push button on the display
UPDATE OPTION SHEET No2 - Enabling of the weighing function
UPDATE OPTION SHEET No3 - removal of the speed reduction function with the carriage completely extended.
Section:HYDRAULIC SYSTEM
KEY TO HYDRAULIC SYSTEM SYMBOLS
ELECTRICAL DIAGRAMS
CORRECT ASSEMBLY METHOD FOR FEMALE UNIONS
HYDRAULIC UNIT COMPONENTS
BASIC TRUCK HYDRAULIC SYSTEM
BETA TYPE MAST HYDRAULIC SYSTEM
SINGLE ACTING LATERAL LIFT CYLINDER
SELF-BRAKING DURING LOWERING
SINGLE ACTING CENTRAL LIFT CYLINDER
SELF BRAKING DURING LIFTING AND LOWERING
SINGLE ACTING LIFT CYLINDERS WITH STROKE END HYDRAULIC
CUSHIONING IN LIFTING AND LOWERING DIRECTIONS
LATERAL PLUNGER TYPE LIFT CYLINDER
CENTRAL PLUNGER TYPE LIFT CYLINDER
PLUNGER TYPE LIFT CYLINDERS
REACH TRUCK REACH CYLINDER
FORKS TILT CYLINDER
FORKS SIDESHIFT CYLINDER
DISASSEMBLING LATERAL LIFT CYLINDERS FROM MAST
REPLACING SINGLE ACTING LATERAL CYLINDER SEALS
DISASSEMBLING CENTRAL LIFT CYLINDERS FROM MAST
REPLACING SINGLE ACTING CENTRAL CYLINDER SEALS
REPLACING THE LATERAL PLUNGER CYLINDER SEALS
REPLACING THE CENTRAL PLUNGER CYLINDER SEALS
DISASSEMBLING THE FORKS TILT CYLINDER
REPLACING THE SEALS
REPLACING THE FORKS SIDESHIFT CYLINDER SEALS
DISASSEMBLING THE REACH TRUCK CYLINDER
REPLACING THE FORKS REACH CYLINDER SEALS
REPLACING THE OIL SUPPLY HOSES TO THE TILT CYLINDER AND SIDESHIFT CYLINDER
DISASSEMBLING THE CENTRAL CYLINDER OIL SUPPLY LINE
Section: MASTS
TYPE OF MASTS
MAST REMOVAL PROCEDURE
DRAWING WITH MAST ASSEMBLY NOTES
MAST TILT ANGLES TABLE
FORK ARM CARRIAGE REMOVALPROCEDURE
BEARINGS REPLACEMENT PROCEDURE
GREASING OF BEARING
MAST BEARINGS REPLACEMENT PROCEDURE
LIFT CHAIN
REPLACING THE CENTRAL LIFT CHAIN (FREE LIFT)
REPLACING THE LATERAL LIFT CHAINS.
Section: MECHANICS
TABLE OF SCREW TIGHTENING TORQUES
DRIVE WHEEL REPLACEMENT PROCEDURE
LOAD WHEELS REPLACEMENT PROCEDURE
FORK SIDESHIFTER SHOES REPLACEMENT PROCEDURE
FUNCTION OF THE BATTERY RESTRAINT
BATTERY RESTRAINT REMOVAL PROCEDURE
REPLACING THE LATCH AND SPRING
REPLACING THE TRACTION MOTOR
TRACTION MOTOR COMPONENTS
ENCODER BEARING REPLACEMENT
REMOVAL OF THE PUMPMOTOR
PUMP MOTOR COMPONENTS
REPLACING THE ENCODER BEARING
STEERING GEARED MOTOR REMOVAL PROCEDURE
STEERING MOTOR COMPONENTS
ENCODER BEARING REPLACEMENT
STEERING UNIT.
Section: REACH CARRIAGE
REACH CARRIAGES UTILIZED
REACH CARRIAGE REMOVAL PROCEDURE.
Section: REDUCTION GEAR
REDUCTION GEAR COMPONENTS
REDUCTION GEAR REMOVAL PROCEDURE
REPLACING THE MOTOR SHAFT OIL SEAL
REPLACING THE DRIVE WHEEL AXLE SHAFT OIL SEAL .
Section: BRAKING SYSTEM
ELECTROMAGNETIC BRAKE COMPONENTS
LOAD WHEEL BRAKING SYSTEM COMPONENTS
LOAD WHEEL BRAKE COMPONENTS
BRAKING SYSTEM
REMOVING AND ADJUSTING THE ELECTROMAGNETIC BRAKE
ADJUSTING THE ELECTROMAGNETIC BRAKE AND PUTTING IT INTO SERVICE
REMOVING THE BRAKE MASTER CYLINDER
REPLACING THE LOAD WHEEL BRAKES
BLEEDING AIR THE BRAKES CIRCUIT

MODULAR CONTROL SYSTEM FOR AC MOTORS, PDF, 82 Pages
Contents:
Section: MODULE DESCRIPTIONS
INTRODUCTION
CAN-BUS - BRIEF DESCRIPTION
INTRODUCTION TO THE AC2 INVERTER
THE THREE-PHASE INDUCTION MOTOR -
BRIEF DESCRIPTION
THE INVERTER - OPERATING PRINCIPLE
ENCODER
AC2 INVERTER
DRIVE MOTOR CONTROLLER CONFIGURATION
PUMP MOTOR CONTROLLER CONFIGURATION
MHYRIO
SICOS
CAN I/O
EPS .
Section: PROGRAMMING
PROGRAMMING THE MODULES
USING THE PROGRAMMING CONSOLE
PROGRAMMING THE CONTROLLER
POSITION OF THE PC/CONSOLE CONNECTORS
ON THE MODULES
DRIVE CONTROL AC2 INVERTER - SUBMENUS
PUMP CONTROL AC2 INVERTER - SUBMENUS
CAN I/O - SUBMENUS
MHYRIO - SUBMENUS
SICOS - SUBMENUS.
Section: DIAGNOSTIC
DIAGNOSTICS
DESCRIPTION OF AC2 INVERTER ALARMS DRIVE CONTROL
DESCRIPTION OF AC2 INVERTER ALARMS PUMP CONTROL
DESCRIPTION OF CAN I/O ALARMS
DESCRIPTION OF MHYRIO ALARMS
SERVICE BULLETIN, PDF, 3 Pages
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