Linde Forklift Truck H 1401 Series: H100, H120, H140, H150, H160 Operating Instructions User Manual

Original Illustrated Factory Operating Instructions (User Manual) for Linde Forklift Truck E-Series Type 1401.

Original factory manuals for Linde Forklift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate and repair your truck

Covered models:
H100
H120
H140
H150
H160

Format: PDF, 241 Pages, Printable
Language: English

Contents:

1. Introduction
   Your Linde Truck
   Technical Description
   Intended use
   Improper use
   Symbols Used
   Commissioning
   Truck Takeover
   EC declaration of conformity
2. Safety
   Safety Rules
   Do not operate with guards removed
   Malfunctions
   Residual risks
   Solid tyres option
   Stability
3. Overview
   General view of truck
   Type Plates
   Controls and indicators
   Instruments and switches
4. Operation
   Wheel removal — drive axle
   Wheel removal — steer axle
   Wheel assembly inspection
   Wheel refitting — drive axle
   Wheel refitting — steer axle
   Examples of restraining devices
   Mirrors
   Beginning operation
   Opening the right hand side window
   Cab interior light
   Hazardwarning lights*, Tum indicators lights*, Horn
   Heater, Climate control
   Adjusting the driver's seat
   To turn on the road lights*
   Windscreen wipers*
   Filling the windscreen washer bottle
   Control levers Goysticks)
   EngineAccess
   Engine oil level check
   Fuel level - check
   Coolant level - check
   Check the tyres for damage and foreign objects
   Battery access - opening
   Fuse box -open
   Fuses
   Hydraulic system: oil level check
   Final drive oil level check
   Change final drive hub oil
   Starting the engine
   Jump start procedure
   Driving
   Truck status display
   Malfunctions during operation
   Emergency Shutdown
   Overload safety switch
   Tilting the Cabin
   Steering
   Service brake
   Parking brake
   Installation of additional equipment
   Mast, lifting device and attachment controls
   Operating optional attachments
   Before lifting a load
   Lifting a load
   Travelling with load
   Depositingthe load
   Before leaving the truck unattended
   Trailer coupling
   Locations for jacks when changing wheels
   Towing
   Hoisting the truck
   Transporting the truck
   Emergency exit
   Measures before taking the truck out of operation
   Putting the truck back into operation
5. Maintenance
   General remarks
   Wheel removal — drive axle
   Wheel removal — steer axle
   Wheel assembly inspection
   Wheel refitting — drive axle
   Wheel refitting — steer axle
   Examples of restraining devices
   General information
   Rated capacities
   Fuel and oil recommendations
   Diesel fuel
   Check the condition of structured components
   Truck welds inspection
   Checks- various
   Inspection and maintenance schedule
   Service plan as required
   50 h Service plan
   500 h Service plan
   1000 h Service plan
   2000 h Service plan
   3000 h Service plan
   5000 h Service plan
   5000 h Service plan
   Engine
   Engine oil level check
   Change the engine oil (every 12 months minimum)
   Clean the fuel filter
   Change the fuel pre-filter with water monitor
   Check the condition of the drive belt
   Check the cooling fan belt tensioner
   Check the engine mounting for condition and security
   Check the air filter
   Safety element - replace
   Coolant level - check
   Check Coolant strength
   Coolant- replace
   Check the vibration damper
   Clean the radiator and oil cooler, check for leaks
   Check intake and exhaust systems for leaks and security
   Check valve clearances
   Transmission
   Final drive oil level check
   Change final drive hub oil
   Chassis bodywork and fittings
   Clean the truck
   Mirrors
   Check seat belt for condition and correct operation*
   Tighten the wheel nuts
   Tyres -check condition and pressure
   Check cab mountings
   Chassis frame
   Clean and lubricate the steer axle
   Check the condition of structured components
   Controls
   Check the parking brake for proper operation
   Brake control mechanism
   Emergency Shutdown
   Absent drivers seat switch
   Electrics
   Check the battery /batteries
   Check electric cables, connectors and connections for condition and tightness
   Hydraulics
   Hydraulic system: oil level check
   Hydraulictankbreatherfilter-check
   Renew the main hydraulic system oil return line filters
   Renew hydraulic oil of working hydraulic system
   Load lift system
   Lubricate the mast and tilt cylinder pivots
   Lubricate fork carriage cylinder bearings
   Check the tension of double hoses
   Check and adjust mast chains, lubricate with chain spray
   Renewing the lift chains (at least every 6000h, 3 years and when 3% stretch has been attained)
   Troubleshooting
   Troubleshooting guide (Diesel engine)
   Troubleshooting guide (Hydraulic system)
   User manualfeedback
   User manual improvement record

Annex

6 Technical data

   Datasheet
   Technical Data
7. Circuit diagrams
   Electrical circuit diagrams
   Electrical circuit drawing
   Hydraulic circuit diagrams
   Hydraulic circuit drawing
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