Jungheinrich Truck DFG540S, DFG545S, DFG550S, TFG540S, TFG545S, TFG550S Workshop Manual

Original Illustrated Factory Workshop Service Manual for Jungheinrich Fork Truck Type DFG/TFG 540-550. 
 
Original factory manuals for Jungheinrich Forklift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate and repair your truck. All Manuals Printable and contains Searchable Text
 
 
Covered models:
 
    DFG 540S (05.2012-12.2014)
 
    DFG 545S (05.2012-12.2014)
 
    DFG 550S (05.2012-12.2014)
 
    TFG 540S (05.2012-12.2014)
 
    TFG 545S (05.2012-12.2014)
 
    TFG 550S (05.2012-12.2014)
 
 
Language: English
 
Format: ZIP, Contained Set of PDF Manuals:
 
Service manual, PDF, 517 Pages
 
    Contents:
 
    Safety Information
 
    Component Layout
 
    Technical Specifications
 
    Operating Instructions
 
    Circuit Diagrams (Electrical / Hydraulic)
 
    Parameters
 
    System Error Messages
 
    Special Tools
 
    BUS Systems Used
 
    Parking Brake
 
        -Parking Brake Disassembly
 
        -Parking Brake Assembly
 
        -Parking Brake Release
 
    Misc. Electrical
 
        - Fuses (see Operating Instructions, Chapter F).
 
        - E box circuit diagram (see circuit diagrams)
 
    LPG systems - maintenance, testing and adjustment see service manual C 3001
 
        - Impco LPG system
 
        - Liquid gas container
 
    Controls
 
        -Dual Pedal
 
    Hydrostatic Drive System
 
        -Wheel Motor
 
        -Variable Displacement Pump
 
    Cooling System
 
        -TFG Cooling System
 
        -DFG Cooling System
 
    Combustion Engines
 
        -DFG
 
        -TFG
 
    DFG Combustion Engine
 
        - Starter Motor / Threephase Alternator
 
        - Injection System
 
        - Exhaust Return Line
 
        - Air Mass Sensor Assembly Position
 
        - Intake Pipe
 
        - Sensors and Actuators
 
        - Belt Drive
 
        - Assembly/Disassembly
 
        - Sealing Flange and Flywheel
 
        - Charge-Air System
 
        - Particle Filter
 
        - Cooler Design
 
    TFG Combustion Engine
 
        -Starter Motor / Threephase Alternator
 
        -Belt Drive and Timing Chain
 
        -Lubrication
 
        -Sealing Flange and Flywheel
 
        -Cooler Design
 
    Labels / Documentation
 
        -Operating Instructions
 
        -Wiring Diagrams
 
    Operator Position
 
        -Armrest
 
        -Sliding Windows
 
    Covers / Panel
 
        -Engine Cover
 
    Hydraulic System
 
        -Manifold
 
        -Hydraulic System (filling and bleeding)
 
    Mast
 
        -Securing the Mast
 
    Load Handler
 
        - For forks see service manual G1 6401.01
 
    Commissioning
 
        - Using the Truck for the First Time (see Operating Instructions, Chapter C).
 
    Maintenance
 
        - LPG systems - maintenance, testing and adjustment see service manual C 3001
 
    DFG maintenance
 
        -Regular safety inspection (at least annually)
 
        -Maintenance checklist A
 
        -Maintenance checklist B
 
        - Maintenance checklist C
 
    TFG maintenance
 
        -Regular safety inspection (at least annually)
 
        - Maintenance checklist A
 
        - Maintenance checklist B
 
        - Maintenance checklist C
 
    Steering Axle
 
        - Steering Axle
 
    Mechanical Components
 
        - Steering Column
 
Operating Manual, PDF, 236 Pages
Powered by