Yale Reach Truck: ND030ABN, NR030ABN, NS030ABN (-035ABN, -040ABN, -045ABN) Service Manual

Original Illustrated Factory Workshop Service Manual for Yale Electric Reach Truck.

Original factory manuals for Yale Forklift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate and repair your truck. All Manuals Printable and contains Searchable Text

Covered models:
    NDR030ABN
    NDR035ABN
    NDR040ABN
    NDR045ABN
    NR030ABN
    NR035ABN
    NR040ABN
    NR045ABN
    NS030ABN
    NS035ABN
    NS040ABN
    NS045ABN

Format: PDF, 218 Pages
Language: English

Contents:
    1 OPERATING INSTRUCTIONS
        GENERAL
        PRE-OPERATION CHECK
        SAFETY AND WARNING DECALS
        CAUTION TO THE OPERATOR
        OPERATING THE TRUCK
        OPERATOR'S MANUAL
        BATTERY CONNECTOR AND QUICK DISCONNECT
        ON-OFF KEY SWITCH
        MONITOR BOX
        BRAKING
        CONTROL HANDLE
        STEERING TILLER
        OPERATIONAL HINTS
        HINTS FOR SAFE MAINTENANCE
    2 GENERAL TRUCK AND LUBRICATION SCHEDULE
        GENERAL
        BATTERY
        LUBRICATION
        DESCRIPTION
        FRAME
        LOAD BACKREST AND FORKS REMOVAL AND INSTALLATION
        FINGER GUARD
        ACCESS DOORS AND COVERS
        BATTERY COMPARTMENT
        FLOOR PLATE
        OVERHEAD GUARD
        DUAL LOAD WHEEL—REMOVAL AND INSTALLATION
        SINGLE LOAD WHEEL-REMOVAL AND INSTALLATION
        RECOMMENDED LUBRICATION SCHEDULE
        RECOMMENDED SCHEDULE OF PREVENTATIVE MAINTENANCE
        INTRODUCTION— THREADED FASTENERS
        CONVERSION TABLE
    3 ELECTRICAL SYSTEM
        ELECTRICAL SYSTEM-GENERAL
        GENERAL—LX CONTROL
        BASICS OF CIRCUIT OPERATION
        CONTROL FEATURES
        ASSEMBLY AND DISASSEMBLY INFORMATION
        RECOMMENDED TEST EQUIPMENT
        MAINTENANCE INFORMATION
        CLEANING EV-100 LX CONTROL
        HIGH AMBIENT TEMPERATURES
        INDUCTIVE COILS
        MOUNTING OF EV-100 LX CONTROL
        PAINTING
        USE OF A MEGGAR, OR HI-POTTING THE CONTROL
        BATTERY SPECIFICATIONS
        HANDSET
        FAILURE STATUS CODES
        COMPONENT TEST SPECIFICATIONS
        DIRECTIONAL AND SPEED CONTROLLER ASSEMBLY
        TEST PROCEDURE DIRECTIONAL AND SPEED CONTROLLER
        CONTACTORS—GENERAL
        RELAYS-GENERAL
        SUPPRESSION DIODES-TESTING
        VOLTAGE DROPPING RESISTORS-TESTING
        FUSES
        KEY SWITCH—REMOVAL AND INSTALLATION
        BRAKE AND PEDAL SWITCHES—REMOVAL AND INSTALLATION
        DIRECTIONAL CONTROL SWITCHES-REMOVAL AND INSTALLATION
        HOIST AND LOWER SWITCHES—REMOVAL AND INSTALLATION
        CONTROL HANDLE SWITCHES (EXTEND, TILT SIDESHIFT AND HORN)
        REMOVAL AND INSTALLATION
        HEIGHT LIMIT SWITCH—REMOVAL AND INSTALLATION
        INSTRUMENT PANEL ASSEMBLY
        DRIVE AND HYDRAULIC PUMP MOTORS
        PREVENTATIVE MAINTENANCE
        CAUSES OF MOTOR FAILURE
        DRIVE MOTOR INSPECTION
        MOTOR TESTS
        TESTING BRUSH SPRINGS
        MEASURING SPRING PRESSURE
        DRIVE MOTOR
        PREPARATION OF MOTOR COMMUTATOR
        FITTING MOTOR BRUSHES
        HYDRAULIC PUMP AND POWER STEERING MAINTENANCE INSTRUCTIONS.
        YALE PUMP MOTORS
        VENDOR PUMP MOTORS
        GENERAL INFORMATION
        HYDRAULIC ELECTRICAL SYSTEM-GENERAL
        TROUBLESHOOTING HYDRAULICS ELECTRICAL SYSTEM
    4 DRIVE UNIT
        DRIVE UNIT-GENERAL
        DRIVE UNIT SPECIFICATIONS
        ARTICULATION ADJUSTMENT PROCEDURE
        ARTICULATION ADJUSTMENT
        ARTICULATION AXLE-REMOVAL AND INSTALLATION
        DRIVE WHEEL—REMOVAL AND INSTALLATION
        CASTER WHEEL-REMOVAL AND INSTALLATION (NR-A/NDR-A/NS)
        CASTER WHEEL-REMOVAL AND INSTALLATION (NR-B/NDR-B)
        DRIVE UNIT—REMOVAL AND INSTALLATION
        DRIVE UNIT-DISASSEMBLY
        DRIVE UNIT—REASSEMBLY
        SETTING LOWER PINION SHIM THICKNESS
        SETTING UPPER PINION SHIM THICKNESS
        DRIVE AXLE—INSTALLATION
    5 BRAKE SYSTEM
        BRAKE SYSTEM-GENERAL
        FORWARD/REVERSE CUT-OFF SWITCH ADJUSTMENT
        BRAKE ADJUSTMENT-ROUTINE
        BRAKE SHOE—REMOVAL AND INSTALLATION
        BRAKE ASSEMBLY-REMOVAL AND INSTALLATION
        MASTER CYLINDER ADJUSTMENT (NR-B/NDR-B)
        MASTER CYLINDER (NR-B/NDR-B) REMOVAL AND INSTALLATION
        BLEED HYDRAULIC BRAKES (NR-B/NDR-B MODELS)
        CASTER BRAKES— ADJUSTMENT (NR-B/NDR-B)
        CASTER BRAKE SHOES (NR-B/NDR-B) REMOVAL AND INSTALLATION
        CHECKING STOPPING DISTANCE PROCEDURE
    6 STEERING SYSTEM
        STEERING SYSTEM-GENERAL
        POWER STEERING PUMP
        UPPER CHAIN-ADJUSTMENT
        LOWER CHAIN—ADJUSTMENT
        STEERING SHAFT—REMOVAL AND INSTALLATION
        TORQUE GENERATOR-REMOVAL AND INSTALLATION
        TORQUE GENERATOR—GENERAL
        DISASSEMBLY
        REASSEMBLY
        POWER STEERING CONTROL UNIT TROUBLESHOOTING
    7 MAST AND REACH ASSEMBLY
        IMPORTANT
        MAST-GENERAL
        LOAD ROLLERS
        WEAR PLUG ADJUSTMENT-MAST
        WEAR PLUG ASJUSTMENT—REACH ASSEMBLY
        FREE LIFT CHAIN ADJUSTMENT
        HOIST CHAIN ADJUSTMENT
        WEAR STRIPS-REMOVAL AND INSTALLATION
        FORK AND FORK BRACKET-REMOVAL AND INSTALLATION
        FORK TILT PAD-REPLACE
        TILT CYLINDER—REMOVE AND REPLACE
        TILT MECHANISM-DISASSEMBLY AND ASSEMBLY
        TILT CYLINDER ADJUSTMENT PROCEDURE
        SIDESHIFTER CYLINDER-REMOVAL AND INSTALLATION
        SIDESHIFT MECHANISM—REMOVAL AND INSTALLATION
        REACH CYLINDER-REMOVAL AND INSTALLATION
        REACH CYLINDER-ADJUSTMENT
        REACH ASSEMBLY-DISASSEMBLY AND REASSEMBLY
        REACH ASSEMBLY-REMOVAL AND INSTALLATION
        REACH ASSEMBLY-LOAD AND SIDE ROLLERS-REMOVE AND REPLACE
        REACH ROLLERS-REMOVAL AND INSTALLATION
        REACH-SIDE ROLLER ADJUSTMENT
    8 HYDRAULIC SYSTEM
        HYDRAULIC SYSTEM-GENERAL
        HYDRAULIC PUMP (BARNES) REMOVAL AND INSTALLATION
        SERVICE NOTE
        HYDRAULIC PUMP (BARNES) DISASSEMBLY AND ASSEMBLY
        HYDRAULIC PUMP (PARKER) REMOVAL AND INSTALLATION
        HYDRAULIC PUMP (PARKER) DISASSEMBLY AND ASSEMBLY
        MAIN HYDRAULIC VALVE REMOVAL AND INSTALLATION
        AUXILIARY HYDRAULIC VALVE REMOVAL AND INSTALLATION
        MAIN HYDRAULIC VALVE—DISASSEMBLY AND ASSEMBLY
        AUXILIARY HYDRAULIC VALVE-DISASSEMBLY AND ASSEMBLY
        SOLENOID VALVES—GENERAL
        SOLENOID VALVES-SERVICING
        FREE LIFT CYLINDER—DISASSEMBLY AND ASSEMBLY
        BLEEDING FREE LIFT CYLINDER
        HOIST CYLINDER (PISTON TYPE)—DISASSEMBLY
        HOIST CYLINDER-ASSEMBLY
        TILT CYLINDER AND EXTEND CYLINDER—DISASSEMBLY AND ASSEMBLY.
        HYDRAULIC TANK-REMOVAL AND INSTALLATION
        TANK CAPACITY
        ATTACHMENT HYDRAULIC DESRIPTION
        TROUBLESHOOTING HYDRAULIC ATTACHMENTS
        TROUBLESHOOTING HYDRAULIC PUMP
        TROUBLESHOOTING HYDRAULIC CONTROL VALVE
    9 BATTERY AND CHARGING SYSTEM
        GENERAL
        BATTERY RATINGS
        SAFETY
        BATTERY MAINTENANCE
        BATTERY DAILY REPORT FORM
        BATTERY CHARGERS
        METHOD OF CHARGING
        FULLY CHARGED BATTERY
        TROUBLESHOOTING THE CHARGER
        BATTERY CARE
        BATTERY CONNECTOR SERVICE
        BATTERY TROUBLESHOOTING CHART
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