Linde Electric Forklift Truck 388 Series: E35, E40, E45, E50 Workshop Service Manual

Original Illustrated Factory Workshop Service Manual for Linde Electric Forklift Truck 388 Series.

Original factory manuals for Linde Forklift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate and repair your truck

Covered models:
    E35
    E40
    E45
    E50

Format: PDF, 548 Pages
Language: English

Contents:
    0. Product information
        Technical data
        Type overview
        Serial numbers
        Inspection and maintenance
        Service overview
        Activities within scope of service
        Operating material
        Lubricants and operating materials
        Tightening torques
        Tightening torques for standard pitchthreads
        Tightening torques for fine pitchthreads
        Tightening torques for units
        Special tools
        Special tools and measuring instruments
        Diagnostics
        Overview
        Canbox
        Software update for Canbox
        Pathfinder
        Log files
        Code lists
        Error code display
        Driving codes
        Working hydraulics codes
        Traction power module codes
        Working hydraulics power module codes
        Codes display
        Battery charger codes
    1. Engine
        Drive axle
        Overview
        Drive axle plug positions
        Spring elements
        Planetary transmission breather
        Axle housing checking screw
        Special tools, drive axle
        Removingthe drive axle
        Dismantlingthe drive axle
        Traction motor
        Technical data
        Changing bearings and shaft seal
        Motor testing
        Preparation
        Visual inspection
        Traction motor winding test
        Rotortesting
        Motor connection
        Power module connections
        Cleaning
        Cleaning the motor- drive axle
        Sensors
        Rev sensor
        Drive axle temperature sensor
        Forced ventilation
        Overview
        Changing the fan
    2. Drive wheel unit
        Planetary transmission
        Functional description
        Replacingthe shaft seal
        Planetary transmission —Checking the oil level
        Changing the oil in the planetary transmission
    3. Chassis, bodywork and fittings
        Chassis
        Chassis design
        Locking bolt setting
        Front panellings
        Rear panelling
        Driver's seat
        Changing the seat switch and switch plate
    4. Chassis frame
        Steering system
        Functional description
        Steering actuation
        Steering column
        Steering control valve
        Combined axle
        Functional description
        Removingthe steering axle
        Changing the steering cylinder seals
        Installing the steering axle
        Adjusting the steering lock
        Steering angle sensor
        Steering angle sensor3B1
        Changing the steering angle sensor
    5. Operating devices
        Accelerator
        Function
        Exchange
        Stop screws
        Brake system
        General
        Electric brake
        Functional description
        Stop pedal sensor
        Hydraulic service brake
        Functional description
        Brake valve
        Brake valve purge function
        Towing
        Joysticks
        Joystick configurations
        Joystick variants
        Joystick interlock
        Functional description
        Exchange
    6. Electrics/electronics
        General
        Safety instructions for electrical equipment
        Cleaning the electrical system
        Insulation testing
        EMC- Electromagnetic compatibility
        CAN bus
        Electrostatic charging
        Functional overview
        Basic truck plug positions
        Armrest plug
        Power modules
        Description
        Assembly
        Pin assignment
        Signals
        Electrical components of contactor carrier
        Contactor carrier
        Central negative point X31
        Central positive point X30
        Emergency off switch
        Voltage transformer
        Current sensor
        Main current fuses
        Control current fuses
        Fuses (special equipment)
        Main contactor
        Battery connection assembly
        Special equipment adaptor connector 9X15/9X16/9X17
        Truck control unit
        Truck control unit overview
        Truck control unit pin assignment
        Power supply
        Power supply of external components
        Enable signal
        Accelerator 1A4
        Single-pedal drive direction switch, 1S13
        Parking brake switch 1S2
        Activating the brake valve magnets
        Stop pedal sensor 1 B4
        Steering angle sensor
        Truck coding
        Relay drivers for driving
        Joysticks
        Output signals
        Valve activation
        Accumulator charging valve
        Tilt angle sensor
        Steering column sensor
        Fan control
        Rear cover monitoring sensor
        Display unit
        First version
        Display unit overview
        Second version
        Display unit overview
        Display unit, general
        Hour meter
        Service interval indicator
        Time
        Remainingtravel time display
        Speed indicator
        Steering angle display
        Lift mast symbol
        Seat belt not fastened
        Parking brake symbol
        Discharge indicator
        Warning lights
        Internal hour meter
        Connector plug
        Changing the display unit
    7. Hydraulics
        General
        Contamination in the hydraulic system
        Adjusting the auxiliary hydraulics
        Pump unit
        Pump unit functional description
        Pump motorwinding test
        Technical data
        Pump motorterminal board
        Pump motortemperature sensor
        Pump motor power module
        Changing bearings and shaft seal
        Hydraulic pump
        Priority valve
        Pumpunitfan
        Control valve
        Overview
        Functional description
        Adjusting the pressure relief valve
        Valve coils
        Emergency lowering screw Lower
        Adjusting the maximum lifting and lowering speed
        Hydraulic components
        Accumulator
        Pressure sensors
        High-pressurefilter
        Hydraulic tank
        Tilt cylinder
        Variants
        Removingthe tilt cylinder
        Sealing the tilt cylinder
        Installing the tilt cylinder
        8 Load lift system
        Lift mast
        Lift mast overview
        Lift cylinder connection
        SCHAFERHydraulic plug system
        Removingthe lift mast
        Lift mast chains
        Adjust lift mast chain
        End position damping
        Line break safety device
        Sealing the lift cylinder
        Roller play
        Tilt angle sensor
        Functional description
        Calibrating the tilt angle sensor
        Backwards tilt angle
    9. Special equipment, accessories
        Components of electrical special equipment
        Voltage transformer
        Wiring harness of voltage transformer
        Relay box
        Relay box plug holder
        Relay slots
        Relay
        Fuses
        Potential dividers
        Switches (special equipment)
        Multifunction switch
        Lighting
        Front headlights
        Rear lights -standard lighting
        Rear lights -high lighting
        Wiring harness for standard lighting
        High lighting wiring harness
        Wiring harness for interior light /terminal board light
        Working spotlights
        Working spotlight wiring harness positions 3/4 and 7/8
        Working spotlight wiring harness position 1/2
        Working spotlight wiring harness position 5/6
        Integrated charger
        Periodic testing
        Safety information, battery and battery charger
        Testing the battery charger
        Requirements for "qualified individuals"
        nspection procedure
        Visual inspection
        Measurement
        Testing
        Evaluation and documentation
        Functional description
        Battery charger, general
        Charging times
        Settings
        Battery charger wiring harness
        Plug pin assignment 9X2
        Battery temperature sensor
        Equalising und maintenance charges
        Charging
        Charging characteristic curves
        Assignment of charging characteristic curves
        Charging characteristic curves
        Auxiliary components
        Electrolyte circulation
        Batteries
        Charging at the rear
        Active charging ventilation unit
        Wiring harness for active charging ventilation unit
        Hydraulic battery carrier
        Battery carrier
        Battery carrier wiring harness
        Washer system
        Windscreen wiper module 9N80
        Wiring harness for washer system
        Warning signals
        Wiring harness for rotating beacon, flashing beacon via key switch
        Switchable reversing signals wiring harness
        Heating system
        Electric heating
        Heating system wiring harness
        Wiring harness for seat heater
        Other
        Linde Forklift Data Management
        12V wiring harness socket
        Radio wiring harness
        Charging at the rear
        Truck control unit special functions
        Plug special functions
        Reduced driving speed
        Wiring harness fortraction speed reduction 2
        Reduced operating speed
        Lift mast positioning
        Lift height restriction
        Working hydraulics
        Third auxiliary hydraulic system
        Depressurisation
        Depressurisationwiring harness
    Annex
    10. Circuit diagrams
        Wiring diagrams
        Basic equipment sheet 01
        Basic equipment sheet 02
        Special equipment sheet 01 — voltage transformer/heating system
        Special equipment sheet 02 — screen heating, rear window wiper/front windscreen wiper/roof panel wiper
        Special equipment sheet 03 — voltage transformer/socket/radio/seat heater ....
        Special equipment sheet 04 — standard lighting
        Special equipment sheet 05 — higher lighting
        Special equipment sheet 06 — working spotlight/rotating beacon/flashing bea
        con/BlueSpot/switchable reversing signal
        Special equipment sheet 07 — hazard warning lights for reverse travel
        Special equipment sheet 08 — Linde Forklift Data Managementwith load sensor/GPRS unit
        Special equipment sheet 09 — depressurisation/mast positioning/3rd auxiliary hydraulics
        Special equipment sheet 10— battery carrier
        Special equipment sheet 11— integrated charger
        Special equipment sheet 12— rear battery charger
        Hydraulic circuit diagrams
        Hydraulic circuit diagram for basic truck -Lateral battery carrier (special equipment) . .
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