Yale MR14, MR14H, MR16, MR16H, MR16N, MR20, MR20H, MR20W, MR25 Reach Truck C849 Serie Service Manual

Original Illustrated Factory Workshop Service Maintenance Manual for Yale Electric Reach Truck Type C849, Models MR14, MR14H, MR16, MR16H, MR16N, MR20, MR20H, MR20W, MR25

Original factory manuals for Yale Forklift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate and repair your truck. All Manuals Printable and contains Searchable Text

Covered models:
    MR14
    MR14H
    MR16
    MR16H
    MR16N
    MR20
    MR20H
    MR20W
    MR25

Language: English
Format: ZIP, Contained set of PDF Manuals:
Full Service manual, PDF, 292 Pages
Contents:
Section: ELECTRICAL SYSTEM
    KEY TO ELECTRICAL DIAGRAMS
    KEY TO POSITION OF ELECTRICAL COMPONENTS
    FUNCTION INPUTS TABLE
    PARAMETER TABLES
    ACCESS PROCEDURE FOR CALIBRATION OF THE VARIOUS M
    TRACTION START SEQUENCE
    SPEED CUTBACK
    MODULES REPLACEMENT PROCEDURE
    SICOS DISPLAY
    DISPLAY MENUS
    PRE-HEIGHT SELECTOR
    ALARMS
    DIAGNOSTICS
    TROUBLESHOOTING GUIDE.
Section:ADDITIONAL FUNCTIONS
    OPTION SHEET No1 - Setting of the steering for a turn of °360° and 90°°
    OPTION SHEET No2 - DC_DC converter installation
    OPTION SHEET No3 - Flashing rotating light installation
    OPTION SHEET No4 - Working light installation
    OPTION SHEET No5 - Reverse motion audible alarm installation
    OPTION SHEET No6 - Height preselector installation
    OPTION SHEET No7 - Installation and enabling of the 5function
    OPTION SHEET No8 - Deceleration of the °HE° mast lifting limit switches
    OPTION SHEET No9 - Electric block of the lowering forks with 1200mm pallet
    OPTION SHEET No10 - Warmed seat installation
    OPTION SHEET No11 - Cab for -30° refrigerating room
    OPTION SHEET No12 - Seat belt installation
    UPDATE OPTION SHEET No1 - Intermediate lifting lock sensor
    Function release by means of the push button on the display
    UPDATE OPTION SHEET No2 - Enabling of the weighing function
    UPDATE OPTION SHEET No3 - removal of the speed reduction function with the carriage completely extended.
Section:HYDRAULIC SYSTEM
    KEY TO HYDRAULIC SYSTEM SYMBOLS
    ELECTRICAL DIAGRAMS
    CORRECT ASSEMBLY METHOD FOR FEMALE UNIONS
    HYDRAULIC UNIT COMPONENTS
    BASIC TRUCK HYDRAULIC SYSTEM
    BETA TYPE MAST HYDRAULIC SYSTEM
    SINGLE ACTING LATERAL LIFT CYLINDER
    SELF-BRAKING DURING LOWERING
    SINGLE ACTING CENTRAL LIFT CYLINDER
    SELF BRAKING DURING LIFTING AND LOWERING
    SINGLE ACTING LIFT CYLINDERS WITH STROKE END HYDRAULIC
    CUSHIONING IN LIFTING AND LOWERING DIRECTIONS
    LATERAL PLUNGER TYPE LIFT CYLINDER
    CENTRAL PLUNGER TYPE LIFT CYLINDER
    PLUNGER TYPE LIFT CYLINDERS
    REACH TRUCK REACH CYLINDER
    FORKS TILT CYLINDER
    FORKS SIDESHIFT CYLINDER
    DISASSEMBLING LATERAL LIFT CYLINDERS FROM MAST
    REPLACING SINGLE ACTING LATERAL CYLINDER SEALS
    DISASSEMBLING CENTRAL LIFT CYLINDERS FROM MAST
    REPLACING SINGLE ACTING CENTRAL CYLINDER SEALS
    REPLACING THE LATERAL PLUNGER CYLINDER SEALS
    REPLACING THE CENTRAL PLUNGER CYLINDER SEALS
    DISASSEMBLING THE FORKS TILT CYLINDER
    REPLACING THE SEALS
    REPLACING THE FORKS SIDESHIFT CYLINDER SEALS
    DISASSEMBLING THE REACH TRUCK CYLINDER
    REPLACING THE FORKS REACH CYLINDER SEALS
    REPLACING THE OIL SUPPLY HOSES TO THE TILT CYLINDER AND SIDESHIFT CYLINDER
    DISASSEMBLING THE CENTRAL CYLINDER OIL SUPPLY LINE
Section: MASTS
    TYPE OF MASTS
    MAST REMOVAL PROCEDURE
    DRAWING WITH MAST ASSEMBLY NOTES
    MAST TILT ANGLES TABLE
    FORK ARM CARRIAGE REMOVALPROCEDURE
    BEARINGS REPLACEMENT PROCEDURE
    GREASING OF BEARING
    MAST BEARINGS REPLACEMENT PROCEDURE
    LIFT CHAIN
    REPLACING THE CENTRAL LIFT CHAIN (FREE LIFT)
    REPLACING THE LATERAL LIFT CHAINS.
Section: MECHANICS
    TABLE OF SCREW TIGHTENING TORQUES
    DRIVE WHEEL REPLACEMENT PROCEDURE
    LOAD WHEELS REPLACEMENT PROCEDURE
    FORK SIDESHIFTER SHOES REPLACEMENT PROCEDURE
    FUNCTION OF THE BATTERY RESTRAINT
    BATTERY RESTRAINT REMOVAL PROCEDURE
    REPLACING THE LATCH AND SPRING
    REPLACING THE TRACTION MOTOR
    TRACTION MOTOR COMPONENTS
    ENCODER BEARING REPLACEMENT
    REMOVAL OF THE PUMPMOTOR
    PUMP MOTOR COMPONENTS
    REPLACING THE ENCODER BEARING
    STEERING GEARED MOTOR REMOVAL PROCEDURE
    STEERING MOTOR COMPONENTS
    ENCODER BEARING REPLACEMENT
    STEERING UNIT.
Section: REACH CARRIAGE
    REACH CARRIAGES UTILIZED
    REACH CARRIAGE REMOVAL PROCEDURE.
Section: REDUCTION GEAR
    REDUCTION GEAR COMPONENTS
    REDUCTION GEAR REMOVAL PROCEDURE
    REPLACING THE MOTOR SHAFT OIL SEAL
    REPLACING THE DRIVE WHEEL AXLE SHAFT OIL SEAL .
Section: BRAKING SYSTEM
    ELECTROMAGNETIC BRAKE COMPONENTS
    LOAD WHEEL BRAKING SYSTEM COMPONENTS
    LOAD WHEEL BRAKE COMPONENTS
    BRAKING SYSTEM
    REMOVING AND ADJUSTING THE ELECTROMAGNETIC BRAKE
    ADJUSTING THE ELECTROMAGNETIC BRAKE AND PUTTING IT INTO SERVICE
    REMOVING THE BRAKE MASTER CYLINDER
    REPLACING THE LOAD WHEEL BRAKES
    BLEEDING AIR THE BRAKES CIRCUIT

MODULAR CONTROL SYSTEM FOR AC MOTORS, PDF, 82 Pages
Contents:
    Section: MODULE DESCRIPTIONS
        INTRODUCTION
        CAN-BUS - BRIEF DESCRIPTION
        INTRODUCTION TO THE AC2 INVERTER
        THE THREE-PHASE INDUCTION MOTOR -
        BRIEF DESCRIPTION
        THE INVERTER - OPERATING PRINCIPLE
        ENCODER
        AC2 INVERTER
        DRIVE MOTOR CONTROLLER CONFIGURATION
        PUMP MOTOR CONTROLLER CONFIGURATION
        MHYRIO
        SICOS
        CAN I/O
        EPS .
    Section: PROGRAMMING
        PROGRAMMING THE MODULES
        USING THE PROGRAMMING CONSOLE
        PROGRAMMING THE CONTROLLER
        POSITION OF THE PC/CONSOLE CONNECTORS
        ON THE MODULES
        DRIVE CONTROL AC2 INVERTER - SUBMENUS
        PUMP CONTROL AC2 INVERTER - SUBMENUS
        CAN I/O - SUBMENUS
        MHYRIO - SUBMENUS
        SICOS - SUBMENUS.
    Section: DIAGNOSTIC
        DIAGNOSTICS
        DESCRIPTION OF AC2 INVERTER ALARMS DRIVE CONTROL
        DESCRIPTION OF AC2 INVERTER ALARMS PUMP CONTROL
        DESCRIPTION OF CAN I/O ALARMS
        DESCRIPTION OF MHYRIO ALARMS
SERVICE BULLETIN, PDF, 3 Pages