Linde C4026-C4535 CH5, C4230- C4540 TL5 Container Handler 357-05 Series Operating Instructions

Original Illustrated Factory Operating Instructions (User Manual) for Linde Reachstacker Type 357-05 Models C4026, C4030, C4127, C4527, C4531, C4535 CH5;  C4230, C4234, C4531, C4535, C4540 TL5

Original factory manuals for Linde Forklift Trucks, contains high quality images, diagrams and instructions to help you to operate, maintenance and repair your truck

Covered models:
   C4026 CH5
   C4030 CH5
   C4127 CH5
   C4527 CH5
   C4531 CH5
   C4535 CH5
   C4230 TL5
   C4234 TL5
   C4531 TL5
   C4535 TL5
   C4540 TL5

Format: PDF, 256 Pages
Language: English

Contents:
   1. Introduction
    Your Linde truck
    Technical Description
    Intended use
    Improper use
    Symbols used
    Commissioning
    Truck takeover
    EC declaration of conformity
   2. Safety
    Safety rules
    Safetyrules
    Handling Fuel, LubricantsandCoolant
    Residualrisks
    Stability
    Frequency characteristic for human body vibrations
    Frequency characteristic for human body vibrations
    Noise emission data
    Noiseemissiondata
   3.Overview
    General view of the truck
    General view of the handler
    Controls and Indicators
    Gauges, switches and warning lights
   4. Operation
    Wheel removal ° drive axle
    Wheel removal °steer axle
    Wheel assembly inspection
    Wheel refitting ° drive axle
    Wheel refitting ° steer axle
    Examples of restraining devices
    Mirrors
    Cab door opening and closing
    Opening the engine cover
    Opening the transmission cover
    Opening the cabin rear compartment door
    Opening the working hydraulic system oil tank cover
    Opening the brake hydraulic system oil tank cover
    Opening the battery and air filter compartment door
    Opening the fuse box cover
    Adjusting the drivers seat
    Isolating the battery
    Check battery condition
    Check tyre condition and pressure
    Tighten wheel nuts
    Check working hydraulic system oil level
    Check brake hydraulic system oil level
    Check engine oil level
    Checking the fuel level
    Filling fuel
    Check the transmission oil level
    Check coolant levelin header tank
    Check windscreen washer reservoir fluid level
    Checking the twistlocks and warning lights for proper operation
    Normal start
    Truck status display
    Malfunctions during operation
    Overload safety switch
    Start-up indications
    Driving
    Gear shift control
    Steering
    Stopping the truck
    Operating transmission dump
    Mirrors
    Cab door opening and closing
    Opening the engine cover
    Opening the transmission cover
    Opening the cabin rear compartment door
    Opening the working hydraulic system oil tank cover
    Opening the brake hydraulic system oil tank cover
    Opening the battery and air filter compartment door
    Opening the fuse box cover
    Adjusting the drivers seat
    Isolating the battery
    Check battery condition
    Check tyre condition and pressure
    Tighten wheel nuts
    Check working hydraulic system oil level
    Check brake hydraulic system oil level
    Check engine oil level
    Checking the fuel level
    Filling fuel
    Check the transmission oil level
    Check coolant levelin header tank
    Check windscreen washer reservoir fluid level
    Checking the twistlocks and warning lights for proper operation
    Normal start
    Truck status display
    Malfunctions during operation
    Overload safety switch
    Start-up indications
    Driving
    Gear shift control
    Steering
    Stopping the truck
    Operating transmission dump
    Service brake
    Parking brake
    Truck lighting and turn indicators
    Operating the hazard warning lights
    Operating the horn
    Turning on the front windscreen wiper
    To operate the cab pre-heater system *
    Opening the fuse box cover
    Fuses
    Boom and handler controls
    Operating the spreader
    Before lifting a load
    Pickingupacontainer
    Travelling with loads
    Depositing the load
    Parking the truck
    Trailer coupling
    Towing
   5 Maintenance
    General remarks
    Wheelremoval°driveaxle
    Wheel removal ° steeraxle
    Wheelassemblyinspection
    Wheelrefitting°driveaxle
    Wheel refitting ° steeraxle
    Examplesofrestrainingdevices
    Taking the truck out of operation
    General information
    Workontheboomandthefrontpartofthetruck
    Hoistingthetruck
    Inspection and maintenance data
    Fuel and oil recommendations
    Check the condition of structured components
    Truck welds inspection
    Inspection and maintenance schedule
    Dailychecks
    As required Service plan
    50hServiceplan
    500hServiceplan
    1000hServiceplan
    2000hServiceplan
    3000hServiceplan
    5000hServiceplan
    6000hServiceplan
    Engine
    Check engine oil level
    Change the engine oil
    Change the engine oil filters
    Drainthefuelfilter
    Change the fuel filter
    Primethefuelsystem
    Checktheairfilter
    Change the air filter element - check the vacuum switch
    Change the air filter safety element
    Check the engine mountings
    Cleantheradiatorandcheckforleaks
    Checktheinjectionnozzles
    Check valve clearances
    Check the intake and exhaust systems for leaks and tightness
    Checkthecoolingsystemforleaksandtightness
    Flush the cooling system
    Change engine coolant
    Checkthevibrationdamper
    Check drive belt tension
    Checkthefandriveidlerpulleyassembly
    Fan hub, belt driven
    Check the turbocharger
    Gearbox
    Change the transmission oil and clean the filter screen
    Change transmissionoilfilters
    Check transmission mountings
    Chassis, bodywork and fittings
    Cleanthetruck
    Check seat belt for condition and correct operation*
    Tighten wheel nuts
    Check the tyres for damage and foreign objects
    Check the cab mountings
    Truckweldsinspection
    Chassis frame
    Checksteeraxlehuboillevel
    Clean and lubricate steer axle,check the mounting
    Checkandlubricatethedriveshaft
    Check the drive axle mounting
    Check the drive axle centre differential oil level
    Check the drive axle hub differential oil level
    Change the drive axle hub differential oil
    Check and adjust hub bearings
    Controls
    Checkthesteeringlock
    Check the parking brake conditionandmounting
    Checkthebrakediscwear
    Electrics
    Check battery condition
    Check electric cables, connectors and connections for condition and tightness
    Hydraulics
    Check the hydraulic system,pumps,valvesandlines
    Change the working hydraulic system oil suction filters
    Change the brake hydraulic system oil suction filter
    Change the brake hydraulicsystemoilpressurefilter
    Change the brake hydraulic system oil
    Change the hydraulic oil - working system
    Load lift system
    Check and lubricate boom cylinder, boom pivot and sliding bearings
    Lubricate slewing ring bearing and gear
    Slew gearbox and brake oill evel check
    Checkandlubricatethetwistlocks
    Checkandlubricatefeetatthebottomofeachleg
    Change the twistlocks
    Special equipment, accessories
    Checkthecentrallubrication*lubricatingpoints
    Fill central lubrication*canisterwithgrease
    Troubleshooting
    Troubleshooting guide Diesel engine
    Troubleshooting guide hydraulic system
    User manual feedback
    Usermanualimprovementrecord

   Annex

   6. Technical Data
    Datasheet
    TechnicalData
   7. Circuit Diagrams
    Electrical Circuit Diagram
    ElectricalCircuit
    Hydraulic Circuit Diagram
    HydraulicCircuit .