Still Hybrid Forklift Truck RX70H Type RX70-30, RX70-35: 7323, 7324 Operating, Maintenance Manual

Original Illustrated Factory Operating and Maintenance Instructions for Still Hybrid Forklift Truck RX70H Type RX70-30, RX70-35. 
Original factory manuals for Still Forklift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate and repair your truck. All Manuals Printable and contains Searchable Text
 
Covered models:
    7323
    7324
 
Format: PDF, 360 Pages
Language: English
 
Contents:
    1. Foreword
        Your industrial truck
        General
        CE labelling
        EC declaration of conformity in accordance with Machinery Directive
        Information about documentation
        Documentation scope
        Issue date and currentness of manual
        Copyright and trademark rights
        Explanation of information symbols used
        Explanation of the cross-references
        Definition of directions
        Schematic views
        Environmental considerations
        Packaging
        Disposal of units and batteries during repair work
    2. Introduction
        Using the truck
        Proper usage
        Proper use during towing
        Impermissible use
        Place of use
        Functional description of the hybrid energy storage system
        Using working platforms
        Residual risk
        Residual dangers, residual risks
        Special risks associated with using the truck and attachments
        Overview of hazards and countermeasures
        Dangerto employees
    3. Safety
        Definition of terms used for responsible persons
        Operating company
        Specialist
        Specialist
        Drivers
        Basic principles for safe operation
        Insurance cover on company premises
        Changes and retrofitting
        Changes to the overhead guard and roof loads
        Warning regarding non-original parts
        Damage, defects and misuse of safety systems
        Tyres
        Medical equipment
        Exercise caution when handling gas springs and accumulators
        Safety tests
        Regular safety inspection of the truck
        Checking the diesel engine emissions
        Trucks with particle filters
        Insulation testing
        Safety regulations for handling consumables
        Permissible consumables
        Oils
        Hydraulic fluid
        Battery acid
        Diesel fuel
        Coolant
        Brake fluid
        Disposal of consumables
        Safety regulations for working with the hybrid energy storage system
        Procedure in the event of a fire in the hybrid energy storage system
        Measures required if storage modules are damaged and opened as a result
        Emissions
    4. Overviews
        General view
        Operating devices and display elements
        Display operating unit
        Operating devices for hydraulic and drive functions
        Multi-lever
        Single mini-lever
        Duplicate mini-lever
        Three-way mini-lever
        Four-way mini-lever
        Joystick
        Fingertip
        General view of driver's compartment
        Identification points
        Overview
        Nameplate
        Production number
        StVZO (Road Traffic Licensing Regulations) information
        Equipment
        Standard equipment and variants
        Attachments
        Accessories
    5. Operation
        Checks and tasks to be carried out prior to commissioning
        Visual inspections
        Filling the washer system
        Checking the condition of the wheels and tyres
        Checking coolant level
        Checking the engine oil level
        Adjusting the GS15 driver's seat
        Adjusting the MSG 65/MSG 75 driver's seat
        Adjusting the armrest
        Adjusting the joystick armrest (variant)
        Adjusting the steering column
        Cleaning the dust valve
        Engine preheating
        Checking the hybrid system storage modules
        Commissioning
        Climbing in and out of the truck
        Shelves and cup holders
        Unlocking the emergency off switch
        Switching on the key switch
        FleetManager PIN code (variant)
        Operating the signal horn
        Seat belt
        Using the driver's cab
        Starting the engine
        Checking the brake system for correct function
        Checking the steering system for correct function
        Checking the emergency off function
        Setting the drive programs
        Zero adjustment of the load measurement (variant)
        Checking the vertical lift mast position (variant) for correct function
        Driving
        Safety regulations when driving
        Driveways
        Selecting the drive direction
        Actuating the drive direction switch, multiple-lever version
        Actuating the drive direction switch, mini-lever version
        Actuating the drive direction switch, joystick version
        Actuating the drive direction switch, fingertip version
        Starting to drive
        Starting drive mode, dual-pedal version (variant)
        Operating the service brake
        Parking brake
        Actuating the mechanical parking brake
        Steering
        Lifting
        Lifting system variants
        Automatic lift cut out (variant)
        Vertical lift mast position (variant)
        Types of lift mast
        Malfunctions during lifting mode
        Lifting system operating devices
        Hydraulic blocking function
        Multi-lever lifting system
        Single mini-lever lifting system
        Duplicate mini-lever lifting system
        Triple mini-lever lifting system
        Quadruple mini-lever lifting system
        Joystick lifting system
        Fingertip lifting system
        Changing the fork arms
        Fork extension (variant)
        Operation with reversible fork arms (variant)
        Deactivating the lift height restriction
        Handling a load
        Safety regulations when handing loads
        Before taking up load
        Load measurement (variant)
        Picking up loads
        Danger area
        Transporting pallets
        Transport of swinging loads
        Load pick up
        Transporting loads
        Setting down loads
        Driving on ascending and descending slopes
        Driving on lifts
        Driving on loading bridges
        Working with attachments
        Fitting attachments
        Depressurising the hydraulic system
        General instructions for controlling attachments
        Controlling attachments using multi-lever operation
        Controlling attachments using multi-lever operation and the 5th function
        Controlling attachments with the duplicate mini-lever
        Controlling attachments using the duplicate mini-lever and the 5th function
        Controlling attachments using a triple mini-lever
        Controlling attachments using the triple mini-lever and the 5th function
        Controlling attachments using a quadruple mini-lever
        Controlling attachments using the quadruple mini-lever and the 5th function
        Controlling attachments using the joystick
        Controlling the attachments with the fingertip
        Controlling attachments with the fingertip and 5th function
        Clamp locking mechanism (variant)
        Taking up a load using attachments
        Operating auxiliary equipment
        Switching lighting on and off
        Switching the rotating beacon on and off
        Switching the hazard warning system on and off
        Switching direction indicators on and off
        Switching the double working spotlights on and off
        Operating the windscreen wiper/washer
        Cruise control (variant)
        Cab operation
        Opening the cab door
        Closing the cab door
        Opening the side windows
        Closing the side windows
        Operating the interior lighting
        Operating the rear window heating
        Radio (variant)
        Heating system
        Trailer operation
        Towed load
        Manual tow coupling
        Automatic tow coupling
        Towing trailers
        Operating the display and operating unit
        Displays
        Adjusting and changing the displays
        Setting the date or time
        Resetting the daily kilometres and daily operating hours
        Setting the language
        Configuring Blue-Q efficiency mode
        Accident recorder (variant)
        Additional settings
        Blue-Q efficiency mode
        Functional description
        Effects on additional consumers
        Switching efficiency mode Blue-Q on and off
        Fault displays
        Diagram
        Error code table
        SEAT SWITCH message
        SAFETY BELT message
        AIR FILTER message
        APPLY HANDBRAKE message
        LOWER FORKS message
        REFERENCE CYCLE message
        ACCEL. SENSOR message
        BRAKE SENSOR message
        SURVEILLANCE message
        STEERING message
        OIL PRESSURE message
        COOLANT LEVEL message
        OVERHEATING message
        EXH. GAS PURIFIER message
        ALTERNATOR message
        SERVICE BRAKE message
        HYDRAULIC PUMP message
        HYBRID SYSTEM message
        Operation in special operating situations
        Transport
        Towing 
        Crane loading 
        Jump starting 
        Procedure in emergencies 
        Emergency Shutdown 
        Procedure if truck tips over 
        Emergency hammer 
        Emergency lowering 
        Disconnecting the battery 
        Refuelling 
        Filling up with diesel fuel 
        Decommissioning 
        Parking the truck securely 
        Wheel chock (variant) 
        Shutting down and storing the truck 
        Recommissioning after storage 
    6. Maintenance
        General maintenance information 
        Qualifications of personnel 
        Information regarding performing maintenance 
        Intervals for maintenance and inspection 
        Diesel fuel 
        Ordering spare parts and wearing parts 
        Quality and quantity of the required operating materials 
        Maintenance data table 
        Safety regulations for maintenance 
        General information 
        Carrying out work on the hydraulic equipment 
        Working on electrical equipment 
        Safety devices 
        Set values 
        Raising and jacking up 
        Working at the front of the forklift truck 
        Cleaning 
        Cleaning the truck 
        Cleaning the electrical system 
        Clean load chains 
        Cleaning the windows 
        After washing 
        Providing access to maintenance points
        Opening the bonnet
        Closing the bonnet
        Removing and installing the rear covering
        Removing and installing the floor plate
        Maintenance after the first 50 operating hours
        Maintenance during the break-in period
        Maintenance as required
        Cleaning the radiator, checking for leaks
        Topping up coolant and checking concentration of coolant additive
        Draining water from the fuel filter
        Changing the airfilter insert
        Servicing the ETB particle filter
        Operating Eberspacher particle filters
        Lubricating the joints and controls
        Servicing the automatic tow coupling
        Maintaining the seat belt
        Checking the driver's seat
        Checking the door latch
        Brake fluid level
        Checking the parking brake setting
        Servicing wheels and tyres
        Servicing the battery
        Replacing fuses
        Checking the hydraulic oil level
        Checking the hydraulic system for leaks
        Lubricating the lift mast and roller track
        Servicing the restraint system
        Servicing attachments
        1000-hour maintenance/annual maintenance
        Other tasks
        Checking theribbed V-belt
        Changing the fuel filter
        Checking the exhaust gas system
        Replacing the filter mat for the storage modules in the hybrid energy storage system
        Changing the fuel filter for Eberspacher particle filters
        Checking the lift cylinder and connections for leaks
        Checking the fork arms
        Checking the reversible fork arms
        3000-hour maintenance/two-year maintenance
        Work that must also be carried out
        Checking the wheel bearings
        9000-hour maintenance/five-year maintenance
        Work that must also be carried out
        Changing the coolant
    7. Technical data
        Dimensions
        VDI datasheet for RX70-22 and RX70-22 TDI PD
        VDI datasheet RX70-25 and RX70-25 TDI PD
        VDI datasheet for RX70-30 and RX70-35
        Wheels and tyres
        Fuse assignment
    8 Circuit diagrams
        Hydraulics
        Hydraulic circuit diagram
        Electrics
        Legend for circuit diagrams
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