Claas Renault Ares 547 557 567 577 617 657 697 Tractor Complete Service Manual Pdf download

Claas Renault Ares 547 557 567 577 617 657 697 Tractor Complete Service Manual Pdf download

Claas Renault Ares 547 557 567 577 617 657 697 Tractor Complete Service Manual Pdf download

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Manual Cover :

CONTENTS

A1 – INJECTION SHEET CHECKING PROCEDURE
CHECKING PROCEDURE
LIST OF CHECKING OPERATIONS...............................................................................................................................A1.2
MEASUREMENT AND CHECKING POINTS
CHECKING OPERATIONS .............................................................................................................................................A1.8
RECORD OF INSPECTION RESULTS...........................................................................................................................A1.8
APPENDIX
CHECKING THE HYDRAULIC PRESSURE .................................................................................................................A1.10
INJECTION DATA SHEETS..........................................................................................................................................A1.13
A2 – DE 10 INJECTION
DESCRIPTION
CHANGES TO STANDARDS..........................................................................................................................................A2.2
DESCRIPTION OF THE PUMP.......................................................................................................................................A2.3
COMPLETE SYSTEM .....................................................................................................................................................A2.4
FUEL FILTERS................................................................................................................................................................A2.5
INJECTION CYCLE.........................................................................................................................................................A2.6
INJECTION ORDER........................................................................................................................................................A2.8
INJECTOR.......................................................................................................................................................................A2.9
CONTROL OF ADVANCE ANGLE................................................................................................................................A2.10
ENGINE COMPUTER ...................................................................................................................................................A2.11
ENGINE COMPUTER INPUTS AND OUTPUTS ..........................................................................................................A2.12
SENSORS .....................................................................................................................................................................A2.14
TEMPERATURE SENSORS.........................................................................................................................................A2.15
DESCRIPTION AND OPERATION
PRE-HEATING AUTOMATION .....................................................................................................................................A2.16
START-UP AUTOMATION............................................................................................................................................A2.17
IDLE AUTOMATION......................................................................................................................................................A2.18
WATER TEMPERATURE DEGRADED MODE ............................................................................................................A2.19
FUEL TEMPERATURE DEGRADED MODE ................................................................................................................A2.20
AIR TEMPERATURE DEGRADED MODE ...................................................................................................................A2.21
ERROR CODES............................................................................................................................................................A2.22

ADDITIONAL TECHNICAL DETAILS
TRANSFER PUMP........................................................................................................................................................A2.23
TRANSFER PRESSURE REGULATOR .......................................................................................................................A2.24
TRANSFER PRESSURE...............................................................................................................................................A2.25
INTERNAL PRESSURE REGULATOR.........................................................................................................................A2.26
FUEL BOOSTER SYSTEM ...........................................................................................................................................A2.27
DISCHARGE AND CHARGE ACCUMULATOR............................................................................................................A2.28
HIGH-PRESSURE CIRCUIT .........................................................................................................................................A2.29
TIGHTENING TORQUES
TIGHTENING TORQUES..............................................................................................................................................A2.31
FILTER ELEMENT
STRAINER.....................................................................................................................................................................A2.32
FUEL FILTERS..............................................................................................................................................................A2.32
INJECTOR PUMP
REMOVAL .....................................................................................................................................................................A2.33
REFITTING....................................................................................................................................................................A2.34
INJECTOR
REMOVAL .....................................................................................................................................................................A2.35
ADJUSTMENT...............................................................................................................................................................A2.36
REFITTING....................................................................................................................................................................A2.37
ELECTRONIC CONTROL
SCHEMATIC DIAGRAM................................................................................................................................................A2.38
MANIFOLD AIR TEMPERATURE SENSOR
MEASUREMENT AND CHECKING POINTS................................................................................................................A2.39
ENGINE COOLANT TEMPERATURE SENSOR
MEASUREMENT AND CHECKING POINTS................................................................................................................A2.40
FUEL TEMPERATURE SENSOR
MEASUREMENT AND CHECKING POINTS................................................................................................................A2.41

CRANKSHAFT POSITION SENSOR
MEASUREMENT AND CHECKING POINTS................................................................................................................A2.42
PUMP CONTROL SOLENOID
MEASUREMENT AND CHECKING POINTS................................................................................................................A2.43
ACCELERATOR DETECTOR
MEASUREMENT AND CHECKING POINTS................................................................................................................A2.44
ADJUSTMENT...............................................................................................................................................................A2.45
DIAGNOSTIC HARNESS..............................................................................................................................................A2.46
A3 – ENGINE TIER II
GENERAL DESCRIPTION
IDENTIFICATION PLATE................................................................................................................................................A3.2
TECHNOLOGY OF NON-MOVING PARTS
ENGINE BLOCK..............................................................................................................................................................A3.3
WET LINER .....................................................................................................................................................................A3.4
CYLINDER HEAD............................................................................................................................................................A3.5
VALVES...........................................................................................................................................................................A3.6
TECHNOLOGY OF MOVING PARTS
THRUST BEARINGS.......................................................................................................................................................A3.7
CRANKSHAFT ................................................................................................................................................................A3.7
PISTONS.........................................................................................................................................................................A3.8
CONNECTING RODS .....................................................................................................................................................A3.8
RINGS .............................................................................................................................................................................A3.9
ACCESSORY GEAR TRAIN .........................................................................................................................................A3.10
BALANCE SHAFT .........................................................................................................................................................A3.11
"DAMPER".....................................................................................................................................................................A3.11

LUBRICATION
LUBRICATION SYSTEM...............................................................................................................................................A3.12
OIL SYSTEM COMPONENTS ......................................................................................................................................A3.14
COOLING
COOLING SYSTEM ......................................................................................................................................................A3.16
COMPONENTS OF COOLING SYSTEM......................................................................................................................A3.18
AIR
AIR CIRCULATION .......................................................................................................................................................A3.20
PRE-HEATING ..............................................................................................................................................................A3.21
DUST REBREATHING..................................................................................................................................................A3.21
TIGHTENING TORQUES
FRONT CHASSIS / ENGINE LINK................................................................................................................................A3.22
ENGINE/TRANSMISSION LINK....................................................................................................................................A3.22
CRANKSHAFT WITH TAPERING FRONT END...........................................................................................................A3.25
DIMENSIONAL SPECIFICATIONS
CYLINDER HEAD AND VALVES..................................................................................................................................A3.26
CYLINDER BLOCK .......................................................................................................................................................A3.29
LINERS AND PISTONS ................................................................................................................................................A3.30
CRANKSHAFT, BEARINGS AND FLYWHEEL.............................................................................................................A3.32
CAMSHAFT...................................................................................................................................................................A3.33
ACCESSORY GEAR TRAIN .........................................................................................................................................A3.34
LUBRICATION...............................................................................................................................................................A3.35
COOLING ......................................................................................................................................................................A3.36
TURBOCHARGER ........................................................................................................................................................A3.37
CHECK
COMPRESSION............................................................................................................................................................A3.38
ENGINE OIL PRESSURE .............................................................................................................................................A3.38
CHECKING THE TURBOCHARGER PRESSURE .......................................................................................................A3.38
OIL CONSUMPTION.....................................................................................................................................................A3.39
OIL OVERPRESSURE IN CRANKCASE......................................................................................................................A3.40
TURBOCHARGER ........................................................................................................................................................A3.41
THERMOSTAT..............................................................................................................................................................A3.42
PISTONS PROTRUDING..............................................................................................................................................A3.43
SLEEVES PROTRUDING .............................................................................................................................................A3.44
VALVE LIFT (ENGINE COLD).......................................................................................................................................A3.45
ADJUSTING THE VALVE ROCKERS (ENGINE COLD)...............................................................................................A3.46
ADJUSTMENT...............................................................................................................................................................A3.46
TIMING BELT ................................................................................................................................................................A3.49
BELT TENSIONER........................................................................................................................................................A3.49
FAN SPIDER HUB.........................................................................................................................................................A3.50
FAN DRIVE SHAFT.......................................................................................................................................................A3.50
AIR INTAKE SEALING ..................................................................................................................................................A3.51
REMOVAL/REFITTING
PRELIMINARY OPERATIONS......................................................................................................................................A3.52
SEPARATE ENGINE/FRONT AXLE .............................................................................................................................A3.53
SEPARATE ENGINE/GEARBOX..................................................................................................................................A3.54
PARTICULARITIES ON REFITTING THE ENGINE/FRONT AXLE ..............................................................................A3.55
CYLINDER HEAD..........................................................................................................................................................A3.56
CAMSHAFT...................................................................................................................................................................A3.60
CAMSHAFT BUSHES ...................................................................................................................................................A3.61
LINERS..........................................................................................................................................................................A3.62
PISTONS AND CONNECTING RODS..........................................................................................................................A3.64
PISTON HEADS AND SKIRTS .....................................................................................................................................A3.65
CRANKSHAFT, BEARINGS, AND FLYWHEEL............................................................................................................A3.70
VIBRATION DAMPER AND ITS PULLEY .....................................................................................................................A3.72
FLYWHEEL ...................................................................................................................................................................A3.73
CHANGING THE FLYWHEEL RING GEAR..................................................................................................................A3.73
CHANGING THE REAR BEARING SEAL.....................................................................................................................A3.75
CHANGING THE FRONT BEARING SEAL ..................................................................................................................A3.77
THE DISTRIBUTOR CASING .......................................................................................................................................A3.78
MANDRELS AND TIMING.............................................................................................................................................A3.79
REMOVING THE FRONT PLATE .................................................................................................................................A3.80
CRANKSHAFT TIMING WHEEL...................................................................................................................................A3.81
CRANKSHAFT PINION.................................................................................................................................................A3.82
CHANGING THE PINION PINS ....................................................................................................................................A3.82
REASSEMBLY OF THE FRONT PLATE ......................................................................................................................A3.83
REASSEMBLY OF THE BALANCER SHAFTS.............................................................................................................A3.84
ASSEMBLING THE UPPER DISTRIBUTOR ................................................................................................................A3.85
ASSEMBLING THE LOWER DISTRIBUTION...............................................................................................................A3.86
FITTING THE DISTRIBUTOR CASING ........................................................................................................................A3.86
OIL COOLER.................................................................................................................................................................A3.87
OIL SUMP......................................................................................................................................................................A3.90
DISASSEMBLY OF THE OIL PUMP.............................................................................................................................A3.91
REASSEMBLING THE OIL PUMP ................................................................................................................................A3.92
WATER PUMP ..............................................................................................................................................................A3.93
THERMOSTAT..............................................................................................................................................................A3.96

DIAGNOSTIC SHEETS
"ENGINE OIL PRESSURE TOO LOW" SHEET............................................................................................................A3.97
"ENGINE OIL PRESSURE TOO HIGH" SHEET...........................................................................................................A3.98
"EXCESSIVE OIL CONSUMPTION" SHEET ................................................................................................................A3.99
"COOLANT TEMPERATURE TOO HIGH" SHEET.....................................................................................................A3.100
COOLANT IN THE OIL OR VICE VERSA...................................................................................................................A3.101

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