Linde Pallet Stacker Type 4525: L20 , 4527: L20AS, 4528: L20i Service Training (Workshop) Manual

Original Illustrated Factory Service Training (Workshop) Manual for Linde Pallet Stacker Type 4525, 4527, 4528.

Original factory manuals for Linde Forklift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate and repair your truck

Covered models:
L20 (4525) from SN F24525S00234
L20AS (4527) from SN F24527S00015
L20i (4528) from SN F24528S00085

Format: PDF, 169 Pages
Language: English


00. General Rules
    Reference Legislation
    Avoiding Accidents
    Safety Precautions
    Electric System
    Hydraulic System
    Disconnections and Connections
01. Introduction
    On-the-ground driving
    Working Environmental Conditions
    Equipment Documentation Kit
02. Technical data
    Technical data: 4525
    Technical data: 4527
    Technical data: 4528
    Fork Arm and Forklift Tolerance Table
    Forklift Vertlcallty Tolerance Table
    Speed Tolerance Table
    Inspection and Maintenance Table
    Table of Main Screws and their Relevant Tightening Torques
    Motor Brush Wear Table
03. Batteries
    Battery Dimensions and Weights
    Battery Connectors (Socket and Plug)
    Additional Socket Kit for Double Shifts (Optional)
    Battery replacement
    Vertical battery removal
    Side battery removal
    Battery Fixed / Movable Rack (Optional)
    Built-in Rectifier (Optional)
    Rectifier code 452218501
    Rectifier code 45223531001
04. Equipment Main Casing
    Dashboard - Controls - Instrument System
    Mushroom-Head Emergency Button
    Start-up Switch
    I.B.S. + Hour Counter Instrument
    I.B.S. + Hour Counter Instrument code 7917294030 / 31
    Access Compartment to the Battery Charger Power Supply Cable (Optional)
    Motor Compartment Bonnet Removal
    Battery Cover Removal
    Bonnet and Cover Assembling
    Position of the identification plates and stickers
    Safety devices
05. Traction Unit
    Traction Speed
    Traction Stoppage
    Traction Motor
    Overhaul of reduction gear unit
    Assembly diagram with relative tightening torques
    Reduction gears code 95325191
    Reduction gears code 45202600200 in replacement of 95325191
06. Braking System
    Electromagnetic Brake
    Electromagnetic Brake Calibration Table
    Electromagnetic Brake code 45205000600
    Description of the Electromagnetic Brake
    Tools to use for E.M.B.
    Assembly of the Clutch Disk
    Brake Flange Assembling
    E.M.B. Assembling Steps
    Rubber Protection Assembling
    E.M.B. Assembling diagram
    Electric (Regenerating) Braking
07. Rollers
    Load Rollers
    Load Roller Removing
    Load Roller Assembling
08. Tiller Unit
    Tiller Head Controls
    Tiller Casing
    Connection Diagram between Tiller Card and COMBI System
    Traction Control Butterfly
    Traction Accelerator Potentiometer
    The Redundant Potentiometer
    Lifting and Lowering Control Butterfly
    Lifting/Lowering "Accelerator" Potentiometer
    Tiller Safety Device Button
    Tiller Head Buttons
    Tiller Positions
    Tiller head assembly
    Lifting / Lowering potentiometer diagram
    Tiller function diagram
    Drive control assembly
    Tiller arm button connection diagram for drive control assembly without
    serial transmission
    Horn code 7918915335
09. Lifting System
    Lifting , Lowering and Interlock Devices
    Hydraulic Unit Motor
    Control Unit: 2,2 KW e 3 KW
    Dwgs for the 24v 2.2kw pre-modification and post-modification control units
    Dwgs for the 24v 3kw pre-modification and post-modification control units
    Oil tank with modified breather pipe
    Non-return valve with replaceable cartridge
    Instructions for replacing the non-return valve
    Test To make sure that the pressure relief valve is calibrated correctly
    4525 - 4527 hydraulic circuit
    4528 hydraulic circuit
    Hydraulic Unit and Tank Removal
10. Wheels
    Driving Wheel
    Slick Tyre Driving Wheel Model (Optional)
    Traction Wheel Replacement
    Pivoting wheel unit
    Complete pivoting wheel assembly (lateral view)
    Complete pivoting wheel assembly (front view)
    Wheel Assembly
    Pivoting Wheel Removal
11. Lubrication
    Oil and Grease Supply for the Standard Version
    Oil and Grease Supply for the Cold-Storage Room Version
    General Lubrication
    Greasing of the fifth wheel of the reducer unit
    Topping up of the hydraulic oil
    Lubricant table
12. COMBI System
    COMBI 200 + 300
    Armature Pilot System Diagram
    Field Pilot System Diagram
    Pump Motor Pilot System Diagram
    Energy Regeneration
    COMBI: code 45353605000
    Parameter setting
    COMBI 200 + 300 Diagnostic
    Description of the PARAMETER menu
    Description of the TESTER menu
    List of alarms
13. Impianto elettrico
    Schema funzionale
14. Optionals
    Tabella riassuntiva
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