Linde H100, H120, H140, H150, H160 Forklift Truck Series 1401 Service Training (Workshop) Manual

Original Illustrated Factory Service Training (Workshop) Manual for Linde Forklift Trucks Type 1401 Models H100, H120, H140, H150, H160.

Original factory manuals for Linde Forklift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate and repair your truck

Covered models:
   H100
   H120
   H140
   H150
   H160

Format: PDF, 423 Pages, Printable
Language: English

Contents:
   0. Product information
    Preface
    The BR 1401 truck
    Technical data
    Dimensions
    VDI datasheet H100-600, H120-600, H140-600
    VDI datasheet H150-600, H160-600. H180-600
    Diagnostics
    LTC basic structure
    Error code lists
    Indicatorunit ° errorcodes
   1. Engine
    Diesel engine QSB 6.7
    Engine identification
    Technical data
    Engine view
    Engine identification - data plate
    Engine identification -T4i
    Technical data -T4i
    Engine view-T4i
    Engine identification plate -T4i
    Cylinderhead
    Rockercover-remove-install
    Rocker levers and pushrods
    Cylinder block
    V grooved belt- remove
    V grooved belt- install
    Fuel system
    Sectional view
    Fuel injectors- remove- install
    Fuel rail- remove -install
    Fuel supply
    Pumpfuel high-pressure
    Electronic fuel control actuator- remove - install
    Lubricating system
    Sectional views
    Pump -oil -remove -inspect -(install)
    Cooler- oil -remove -(install)
    Oil sump/pan seal - replace
    Crankshaftoilseal-front-install
    Crankshaft oil seal -front- remove
    Cooling system
    Sectional view
    Pump -engine coolant- remove
    Thermostat coolant -remove -test -(install)
    Air intake system
    Sectional view
    Intercooler- remove -(install)
    Exhaust system
    Sectional view
    Exhaust manifold -remove -inspection -install
    Exhaust manifold
    remove
    inspection
    install
    Turbocharger exhaust -remove -install
    Exhaust emission pre-treatment - T4i
    Cooled Exhaust Gas Recirculation -T4i
    Cooler EGR-T4i- remove
    Cooler EGR-T4i- install
    EGR valve -T4i- remove
    EGR valve -T4i- install
    Turbo charger variable geometry -VGT-T4i- remove
    VGT-T4i- Inspection
    VGT-T4i- install
    Exhaust manifold- remove -T4i
    Exhaust manifold install -T4i
    Exhaust emission after-treatment -T4i
    Combinded Diesel Oxidising Catalyst and diesel particulate filter- T4i
    Combinded DOC and DPF -T4i - remove
    DPF - install - T4i
    Electrical system
    Jump start procedure
    Alternator -test
    Alternator- remove- (install)
   2. Drive axle
    Description
    Technical data for traction drive
    Schematic view of the drive
    Linde Truck Control (LTC)
    Traction drive
    Travel drive -introduction
    Linde Truck Control (LTC)
    LHC20 errorcodes
    Variable displacement pump controller
    Motorvariables controller
    Pedal group
    Towing
    Variable displacement pump
    HPV210-02Variable displacement pump
    Electro-hydraulic remote control
    Variable pump advance start
    Variable motor
    Variable motor HMV 210-02 and 280-02
    Output unit function characteristics
    Reduction gearbox
    Reduction gearbox GR 26-01
    Brake
    Braking process -function characteristics
    Retardervalve block components
    Retarder valve block function
    Checking the brake system
    Hydraulic fan drive
    Hydraulic fan drive
    Checking the hydraulicfan drive
   3. Chassis, bodywork and fittings
    Counterweight options
    Counterweight options
    Chassis covers - right hand side - remove
    Pannier covers right hand side -install
    Tilting the cab
    Cab tilt mechanism
    Cab tilt -operation
   4. Undercarriage
    Wheel and tyre safety
    Wheel removal ° drive axle
    Wheel removal ° steer axle
    Wheel assembly inspection
    Wheel refitting ° drive axle
    Wheel refitting ° steeraxle
    Wheel fastenertorque setting table
    Examples of restraining devices
    Steering system
    Function characteristics
    Steering axle
    Stub axle
    King pin - install - adjust
    Wheel hub bearing -adjust
    Steering stop- adjust
    Steercylinder- remove
    Steer cylinder- install
    Sealing the steering cylinder
   5. Controls
    Truck Status Display
    Truck status display
    Malfunctions during operation
    Calibration
    Calibration of joysticks using the MDL02
    Calibration -fork side shift
    Calibration -mast set angle
   6. Electrics / Electronics
    Central electrical system
    Arrangement of relays and fuses for basic equipment and special equipment
    Service station -fuses and relays
    Checks
    LHC testing (truck control unit and lift control)
    Checking wiring harness
    Testing sensors
    Checking actuators
    Testing the indicator unit
   7. Hydraulics
    Regulating pump HPR 210-02
    Technical data for regulating pump
    HPR 210-02 regulating pump
    Load sensing regulation
    Working hydraulic
    Working hydraulic circuit diagram
    Directional spool - main valve block
    Hose layout
    Hose layout, supply, valve block, working hydraulics
    Lift lower- layout
    Mast tilt -hose layout
    Fork shift/spread - hose layout
    Measurements and settings
    Checking the P and LS pressure
    Checking and adjusting delta P
   8. Load lift
    Mast
    Fork shift/spread- hydraulic function schematic- 1401
    Fork shift/spread -layout- 1401
    Lift lower- layout
    Lift/lower- hydraulic function schematic -1401
    Mast assembly- remove- 1401
    Mast - install - complete with lifting chains, carriage and carriers - 1401
    Masttilt-hydraulicfunctionschematic-1401
    Mast tilt -layout -1401
    Lift cylinder- remove
    Lift cylinder- install
    Tilt cylinder- remove
    Tilt cylinder- install
    Lift cyli nder end cap seal - replace
    Tilt cylinder end-cap seal -replace

   Annex
   10. Circuit diagrams
    Hydraulic circuit diagrams
    Hydraulic circuit drawing
    Layout -whole truck hydraulics
    Electrical circuit diagrams
    Address links
    How to use the schematics -continued
    Electrical circuit drawing