Linde Diesel Forklift Truck H-Series Type 394-02: H40D-02, H45D-02, H50D-02 User Manual

Original Illustrated Factory Operating Instructions (User Manual) for Linde Diesel Forklift Truck H-Series Type 394-02.

Original factory manuals for Linde Forklift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate and repair your truck

Covered models:
H40D-02
H45D-02
H50D-02

Format: ZIP, including:
Original instructions,  PDF, 272 Pages
Customized options, PDF, 20 Pages

Language: English

Contents:

1. Introduction
   Your forklift truck 
   Intended use 
   Impermissible use 
   Description of use and climatic conditions
   Symbols used 
   Technical description 
   Truck operation when using a shovel 
   Receiving the industrial truck 
   Legal requirements for placing on the market 
2. Safety
   Safety guidelines 
   Residual risks 
   Stability 
   In the case of tip-over 
   Handling consumables 
   Competent person
   Regulations
   Fit attachments 
   Fork carriage emergency lowering 
   Emergency exit with attached rear window 
3. Overview
   Identification plates 
   Truck overview 
   Operating devices 
   Display unit 
   Switch panel 
4. Operation
   Service plan before initial commissioning 
   Running-in instructions 
   Pre-shift checks
   Standard equipment 
   Entering and exiting the truck 
   Adjusting the standard driver’s seat and comfort driver’s seat
   Adjustingtheheight-adjustablecomfortdriver’sseat 
   Adjusting the luxury driver’sseat 
   Adjustingthearmrest 
   Adjustingthesteeringcolumn 
   Settingtheclock 
   Seatbelt 
   Starting and stopping the internal combustion engine (dual-pedal operation) 
   Driving (dual-pedal operation) 
   Starting and stopping the internal combustion engine (single-pedal operation) 
   Driving (single-pedal operation) 
   Steeringsystem 
   Brakesystem 
   Signal horn 
   Joystick with central lever operation 
   Joystickwithsingleleveroperation 
   Special equipment 
   Depressurisation 
   Driver’scab 
   Lighting 
   Windscreenwiper 
   Window heater
   Heating system, air conditioning
   Linde Forklift Data Management (LFM) 
   Adjustingthedriver’sseatwithrotatingdevice 
   Liftmastpositioning 
   Sweeperfunction 
   Workingwithaload
   Beforepickingupaload 
   Adjusting the fork armdistance 
   Takingupload 
   Travellingwithload 
   Setting down loads
   Towingdevice 
   Before exiting the truck
   Before leaving thetruck 
   Loading/transporting 
   Securing the hose pulley against rolling up 
   Removingtheliftmast 
   Driving without the lift mast
   Loading 
   Transportation by lorry or low loading trucks 
5. Maintenance
   General information
   Inspection and maintenance data 
   Recommendations for consumables
   Inspection and maintenance overview 
   Serviceplanasrequired 
   1000-hour service plan 
   3000-hour service plan 
   6000-hour service plan 
   12,000-hour service plan 
   Engine
   Checking the engine oillevel 
   Changing the engine oil and engine oil filter 
   Fuel  
   Draining water from thefuelfilter 
   Changing the fuel filter 
   Cleaningthefueltankventilationhose 
   Check the coolant level 
   Changing the coolant  
   Checkingthecoolantconcentration 
   Cleaning the water coolerandhydraulicoilcooler,andcheckingthemforleaks 
   Checking the condition and secure positioning of the engine support and engine mounting
   Check the condition of the V-ribbed belt   
   Changing the V-ribbedbelt 
   Replacetoothedbelt,guidepulleysandtensioningpulley 
   Changing the water pump
   Checking the toothedbeltdrive 
   Changing the air filter cartridge
   Changing the air filter safety cartridge
   Check the dust dischargevalve 
   Changing the breather filter for the boost pressure regulator   
   Cleaning the prefilter (specialequipment) 
   Cleaning the oil bath air filter (special equipment) 
   Change the oil in the oil bath air cleaner (Optional)
   Check the intake and exhaust pipes for leaks 
   Checkingtheparticlefiltersystem 
   Particle filter: Carrying out service regeneration  
   Changing the particle filter   
   Gearbox 
   Axle clamps and wheel motors: checking the mountings 
   Checking and adjusting the side stop son the drive axle 
   Checkingthedriveaxlebearingsforwear 
   Hydraulic pump: Checking the mounting on the engine 
   Chassis, bodywork and fittings 
   Cleaning the truck 
   Bonnet  
   Floorplate 
   Maintaining the heating system and air conditioning (special equipment) 
   Checking the condition and correct function of the seat belt 
   Chassis: Checking the mounting 
   Checking and oiling the bearing point sand joints 
   Topping up the washer systemwatertank (specialequipment) 
   Chassis frame 
   Wheel change
   Tighten the wheel nuts 
   Checking the tyres for damage and foreign objects 
   Checking the tyrepressure 
   Checking the condition of the antistatic belt 
   Cleaning and lubricating the steering axle, checking the mounting 
   Operating devices 
   Checking the parkingbrake for correct operation  
   Checking the pedal group
   Checking the bellow sat the actuating lever 
   Electrics 
   Check the condition and secure positioning of electric cables, cable connectors and connections 
   Battery:conditioncheck, disposal 
   Hydraulics
   Hydraulicsystem:Checkingtheoillevel 
   Changing the hydraulic oil   
   Hydraulic system:Changing the filters 
   Checking the bleeder valve on the hydraulic tank for correct function    
   Checkthehydraulicsystemforleaks 
   Check tilt cylinder bearings for wear 
   Tiltcylinders: Checking the mounting 
   Check the tension of double hoses 
   Load lift system 
   Working on the lift mast and at the front of the truck 
   Cleaning and spraying the lift mast chain 
   Checking the mounting, condition and function of the lift mast, lift mast chains, lift cylinders and end stops 
   Adjusting the lift mast chain 
   Check the forks and fork quick-releases 
   Clean sideshift (special equipment)andgrease,checkfastening 
   Checking the sideshift (special equipment) for wear
   Self-help 
   Opening the cover to the electricalsystem 
   Fuses for basic and special equipment 
   Main fuses in the engine compartment 
   Diagnosticconnector 
   Malfunctions during operation
   Malfunctions, causes and remedies: diesel engine 
   Malfunctions, causes andremedies—hydraulicsystem 
   Jumpstart 
   Towing 
   Shutting down 
   Shuttingdownthetruck 
   Disposalofoldtrucks 
6. Technical data
   Overview of dimensions
   Type sheet H40D-02, as at 01/2013 
   H45D-02 type sheet, as at 01/2013
   Type sheet H50D-02/500, as at 01/2013 
   Type sheet H50D-02/600, asat 01/2013 
   H40D-02 elevated driver’s compartment type sheet, as at 01/2013 
   H45D-02 elevated driver’s compartment type sheet, as at 01/2013 
   H50D-02/500 elevated driver’s compartment type sheet, as at 01/2013 
   H40D-02 container type sheet, as at 01/2013 
   H45D-02 container type sheet, as at 01/2013 
   H50D-02/500 container type sheet, as at 01/2013 
   H50D-02/600 container type sheet, as at 01/2013 
   Lift mast data type 189 
   Truck configuration 
   Tyre variants and rim sizes 
   Load capacity diagrams 
   Additional capacityrating plate for attachments 
   Noise emission values 
   Vibration characteristic values for bodily vibrations .
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