Linde Forklift Truck H354 Series: H100, H120, H136, H140, H150, H160 Operating Instructions Manual

Original Illustrated Factory Operating Instructions (User Manual) for Linde Forklift Truck H354 Series.

Original factory manuals for Linde Forklift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate and repair your truck

Covered models:
H100
H120
H136
H140
H150
H160

Format: PDF, 115 Pages, Printable
Language: English

Contents:

Description
    Approved applications
    Technical note
    Truck takeover
    Type plates
    Table of contents
    Technical data
    Technical description
    Drive
    Axles
    Steering
    Brakes
    Hydraulic system
    Operation
    Lift mast
    Electrical system
    Driving cab
    General view of truck
    Controls and indicators
    Gauges, switches and warning lights
Beginning operation
    Safety rules
    Important safety information
    Handlingfluids and lubricants
    Accident preventioncheck
    Particlefilter inspection
    Dieselengine emissions
    Operation of industrial trucks in the plant area
    Running-ininstructions
    Checks prior to first operation
    Dailychecks
    Cab driver's door - external opening
    Cab driver's door - internal opening
    Cab driver's door - securing in open position
    Closing the cabin door
    Openingthe cabin rear compartment door
    Closing the cabin rear compartment door
    Openingthe working hydraulic
    system control cover
    Closing the working hydraulic system cover
    Engine cover - opening, closing
    Engine cover filler panel - removal
    Engine cover filler panel - removal, fitting
    Radiator/oil cooler access grille - opening,
    closing
    Hydraulic filter cover - opening, closing
    Battery cover - opening, closing
    Air tanks - draining
    Engine oil level check
    Checking the fuel level
    Filling fuel
    Tyres - check condition and pressure
    Checking the coolant level in the reservoir
    Hydraulic system: oil level check
    Air dryer check
    Transmission oil level check
    Applying the seat belt
    Opening the seat belt
    Adjusting the driver's seat
    Setting the driver's weight
    Adjusting the backrest
    Adjusting the seat height
    Adjusting the seat position
    Starting the engine
    Normal start
    Cold start
    Stopping the engine
    Malfunctions during operation
    Transmission faults
Operation
    Driving
    Electronic gear shift control
    Selecting the travel direction
    Moving off
    Slowing down and stopping
    Manual 1st reverse gear selection
    when stopped
    Manual preselection of 1st gear
    when travelling
    Stopping the truck
    Operating the transmission dump
    Steering
    Braking system
    Service brake
    Parking brake
    Cab interior light
    Turning onthe lights
    Turning on the main beam headlights
    Turning on the turn indicator lights
    Operatingthe horn
    Turning on the front windscreen wiper
    Turning on the front windscreen washer
    Turning on the rear wiper and washer
    Turning on the top wiper and washer
    Operatingthe heater and ventilation
    Operating the climate control
    Turning on the hazard warning flasher
    Fuses
    Lifting device and attachments
    Mast, lifting device and attachment controls
    Central control lever (joystick)
    Operating the standard mast, fork carriage and forks
    Liftingthe fork carriage
    Lowering the fork carriage
    Tilting the mast back
    Tilting the mast forward
    Operatingthe sideshift ..
    To sideshift left, right
    Adjusting the fork spread
    Increasingthe fork spread
    Decreasingthe fork spread
    Operatingoptional attachments
    Control levers - Optional
    Before lifting the load
    Lifting a load
    Travelling with load
    Depositingthe load
    Before leaving the truck unattended
    Trailercoupling
    Locationsfor jacks when changing wheels
    Towing instructions
    Towing
    Towing procedure
    Releasingthe parking brake
    Removingthe propellor shaft
    After towing and servicing
    Refittingthe propellor shaft
    Resetting the parking brake
    Hoistingthe truck
    Mast and load lifting device removal
    Taking the truck out of operation
    Measures before taking the truck out of operation.
    Putting the truck back into operation
Maintenance
    Work on the mast and the front part of the truck
    Securing the mast against tilting back
    Securing the raised mast ........ .
    Checks and maintenance work after the first
    50 service hours
    Inspection and maintenance chart
    Inspection and maintenance as
    required
    Clean the truck
    Clean and spray the lifting chains
    Tighten the wheel nuts
    Check the tyres for damage and foreign object
    Check fluid level in screen washer bottle
    Regenerate the particle filter*
    Clean the radiator and oil cooler, check for leaks
    Check the air dryer purge valve
    Clean the air filter
    Check the dust ejection valve
    Clean the cyclone filter
    Inspect the intake hoses
    Check the battery condition
    Check mountingof steering cylinder and
    steering axle swivel pins
    Check v-belt tension and condition
    Clean the fuel pre-filter
    500-hour inspection and maintenance.
    Lubricatethe mast and tilt cylinder pivots
    Lubricatethe mast pivot pins
    Lubricatethe tilt cylinder pivots
    Lubricateforkcarriagecylinderbearings
    Lubricate the fork carrier bearings
    Check the fork carrier slider pads
    Lubricate the fork carriage bearings
    Lubricate the mast roller bearings
    Check and adjust mast chains, lubricate with chain spray
    Check the brake linings
    Brake adjustment
    Lubricate the brake linkage
    Lubricate the drive shaft
    Clean and lubricate the steer axle
    Check the pre-tension of double hoses, adjust if necessary
    Check the left and right drive axle mounting
    Check the drive axle oillevel
    Wheeldrives
    Differential
    Changethe transmission oil filter
    Checkthe pneumatic,hydraulicand electrical systems
    Inspect and lubricate other pivots and joints
    Check driver's cab mountings
    Front cab mountings
    Rear cab mountings
    Changeengine oil
    Drain engine oil
    Renew the engine oil filter
    Top up engine oil
    Changethe fuel filters
    Clean the fuel pump
    Check the particle filter system*
    1000-hour inspection and maintenance
    Check engine mountings
    Check transmission mountings
    Change the air filter element, check the vacuum switch
    Check the radiator and oil cooler for leaks and security
    Changethe air dryer desiccant
    Check intake and exhaust systems for leaks and security (H 100/H 120/H 140/H 150)
    Changethe transmission oil
    Changethe suction filter
    Check the particle filter system
    2000-hour inspection and maintenance
    Check valve clearance, adjust if required
    Inspect the fuel tank, drain if required
    Check the injection nozzles
    Check the starter motor, alternator and injection pump
    Change the drive axle oil
    Check the mast and fork carriage mountings
    Check condition and mounting of mast and lifting chain
    Check the particle filter system
    Change the coolant
    Check and adjust the hub bearings
    3000-hour inspection and maintenance
    Change the hydraulic oil
    Generaloverall check
    Clean the fuel tank breather
    Inspectionand maintenance data
    Fueland oil recommendations
    Engineoil
    Viscosity of oil
    Dieselfuel
    Hydraulic oil 
    Transmission oil (converter and transmission)
    Transmission oil (drive axle)
    Lubricatinggrease
    Coolant
    Battery grease
    Chain spray
    Electrical contact lubrication
    Troubleshooting guide (diesel engine)
    Troubleshooting guide (hydraulic system)
    Electric circuit wiring diagram
    Hydraulic circuit diagram
    Pneumatic circuit diagram
    Index
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