Linde LPG Forklift Truck H-Series Type 394-02: H40T-02, H45T-02, H50T-02 User Manual

Original Illustrated Factory Operating Instructions (User Manual) for Linde LPG Forklift Truck H-Series Type 394-02.

Original factory manuals for Linde Forklift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate and repair your truck

Covered models:
H40T-02
H45T-02
H50T-02

Format: ZIP, including:
Operating manual, PDF, 288 Pages
Customized options, PDF, 28 Pages
Language: English

Contents:
1. Introduction
   Your forklift truck 
   Intended use 
   Impermissible use 
   Description of use and climatic conditions
   Symbols used 
   Technical description 
   Truck operation when using a shovel 
   Receiving the industrial truck 
   Legal requirements for placing on the market 
2. Safety
   Safety guidelines 
   Residual risks 
   Stability 
   In the case of tip-over 
   Handling consumables 
   Competent person
   Regulations
   Safety informationon the LPG system 
   Safety guidelines for LPG (extract) 
   Safety measures when working on ignition systems 
   Fit attachments 
   Fork carriage emergency lowering 
   Emergency exit with attached rear window 
3. Overview
   Identificationplates 
   Truck overview 
   Operating devices 
   Display unit 
   Switch panel 
4. Operation
   Service plan before initial commissioning 
   Running-in instructions 
   Pre-shift checks
   Standard equipment 
   Entering and exiting the truck 
   Adjusting the standard driver’s seat and comfort driver’s seat
   Adjusting the height-adjustable comfort driver’s seat 
   Adjusting the luxury driver’sseat 
   Adjusting the armrest 
   Adjusting the steering column 
   Settingtheclock 
   Opening the gas shut-off valve 
   Seatbelt 
   Starting and stopping the internal combustion engine (dual-pedal operation)
   Closing the gasshut-offvalve 
   Driving (dual-pedal operation) 
   Starting and stopping the internal combustion engine (single-pedal operation)
   Closingthegasshut-offvalve 
   Driving (single-pedal operation) 
   Steeringsystem 
   Brakesystem 
   Signal horn 
   Joystick with centrallever operation 
   Joystick with single lever operation 
   Special equipment 
   Depressurisation 
   Driver’scab 
   Lighting 
   Windscreenwiper 
   Window heater
   Heating system, air conditioning
   Linde Forklift DataManagement (LFM)
   Adjusting the driver’s seat with rotating device 
   Lift mast positioning 
   Sweeper function 
   Working with aload
   Before picking up a load 
   Adjusting the forkarmdistance 
   Takingupload 
   Travelling with load 
   Settingdownloads 
   Towingdevice 
   Before exiting the truck
   Beforeleavingthetruck 
   Loading/transporting 
   Securing the hose pulley against rolling up 
   Removing the lift mast 
   Driving without the lift mast 
   Loading 
   Transportation by lorry or low loading trucks 
5. Maintenance
   General points
   Inspection and maintenance data 
   Recommendations for consumables
   Inspection and maintenance overview 
   Serviceplanasrequired 
   1000-hour service plan 
   3000-hour service plan 
   6000-hour service plan 
   12,000-hour service plan 
   Engine
   Checking the engine oil level 
   Changing the engine oil and engine oil filter 
   Gas system: Checkingthelevel 
   Changing the LPG cylinder
   Filling the LPG tank (specialequipment) 
   Replace the spark plugs 
   Changing the gas filter 
   Cleaning the evaporator/pressure regulator 
   Gas system: Checkingsettingsandcontrol 
   Carrying oua visual andodourinspectionon the LPG system 
   CheckingtheLPGsystemfordamageandleaks 
   Change the high-pressure gashoses 
   Checkthecoolantlevel 
   Changing the coolant  
   Checking the coolant concentration 
   Cleaning the water cooler and hydraulic oil cooler, and checking them for leaks 
   Checking the condition and secure positioning of the engine support and engine mounting
   Checking the condition of the V-ribbed belt 
   Changing the V-ribbed belt   
   Changing the air filter cartridge
   Changing the air filter safety cartridge
   Check the dust discharge valve 
   Cleaning the prefilter (special equipment) 
   Cleaning the oil bath air filter (special equipment) 
   Change the oil in the oil bathair cleaner (Optional) 
   Check the intake and exhaust pipes for leaks 
   Check the CO content in the exhaust gas 
   Gearbox 
   Axle clamps and wheel motors: checking the mountings 
   Checking and adjusting the side stop son the drive axle 
   Checking the drive axle bearingsforwear 
   Hydraulicpump:Checkingthemountingontheengine 
   Chassis, bodywork and fittings 
   Cleaning the truck 
   Bonnet  
   Floorplate 
   Maintaining the heating system and air conditioning (special equipment) 
   Checking the condition and correct function of the seat belt 
   Chassis: Checking the mounting 
   Checking and oiling thebearingpointsandjoints 
   Topping up the washer system water tank (special equipment) 
   Chassis frame 
   Wheel change
   Tighten the wheel nuts 
   Checking the tyres for damage and foreign objects 
   Checking the tyre pressure 
   Checking the condition of the antistatic belt 
   Cleaning and lubricating the steering axle, checking the mounting 
   Operating devices 
   Checking the parking brake for correct operation  
   Checking the pedal group
   Checking the bellowsattheactuatinglever 
   Electrics 
   Check the condition and secure positioning of electric cables, cable connectors and connections  
   Battery: conditioncheck, disposal 
   Hydraulics
   Hydraulicsystem:Checkingtheoillevel 
   Changing the hydraulic oil 
   Hydraulic system: Changing the filters 
   Checking the bleeder valve on the hydraulic tank for correct function 
   Check the hydraulic system forleaks 
   Check tilt cylinder bearings for wear 
   Tiltcylinders: Checking the mounting 
   Check the tension of double hoses 
   Load lift system 
   Working on the liftmast and at the front of thetruck 
   Cleaning and spraying the liftmastchain 
   Checking the mounting, condition and function of the lift mast, lift mast chains, lift
   cylindersandendstops 
   Adjustingtheliftmastchain 
   Check the forks and fork quick-releases 
   Cleansideshift (specialequipment) andgrease, checkfastening 
   Checking the sideshift (special equipment) for wear
   Self-help 
   Opening the cover to the electrical system 
   Fuses for basic and special equipment 
   Main fuses in the enginecompartment 
   Diagnosticconnector 
   Malfunctions during operation
   Malfunctions, causes andremedies—LPGengine 
   Malfunctions,causesandremedies—hydraulicsystem 
   Jumpstart 
   Towing 
   Shutting down 
   Placingthetruckinstorage 
   Disposal of old trucks 
6. Technical data
   Overview of dimensions
   Type sheet H40T-02, as at 01/2013 
   Type sheet H45T-02, as at 01/2013 
   Type sheet H50T-02/500, as at 01/2013 
   Type sheet H50T-02/600, asat 01/2013 
   Type sheet H40T-02, elevated driver’s compartment, as at 01/2013
   Type sheet H45T-02, elevated driver’s compartment, as at 01/2013
   Type sheet H50T-02/500, elevated driver’s compartment, as at 01/2013 
   Type sheet H40T-02, container, as at 01/2013 
   Type sheet H45T-02, container, as at 01/2013 
   Type sheet H50T-02/500,container, as at 01/2013 
   Type sheet H50T-02/600, container, as at 01/2013 
   Lift mast data type 189 
   Truck configuration 
   Tyre variants and rim sizes 
   Load capacity diagrams 
   Additional capacityrating plate for attachments 
   Noise emission values 
   Vibration characteristic values for bodily vibrations .
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