1995-2001 EVINRUDE/JOHNSON 5-70 HP FOUR-STROKE OUTBOARDS SERVICE MANUAL

1995-2001 EVINRUDE/JOHNSON 5-70 HP FOUR-STROKE OUTBOARDS SERVICE MANUAL

This manual can be used by anyone from a first time owner/amateur to a professional technician.Easy to read type,And give you all the information needed to do the procedure correctly.Keep this shop manual handy and use it often. Performing routine,preventive maintenance will save you time & money by helping to prevent premature failure and unnecessary repairs.

Models Covered:

Evinrude/Johnson 5 HP (1997-2001)
Evinrude/Johnson 6 HP (1997-2001)
Evinrude/Johnson 8 HP (1995-2001)
Evinrude/Johnson 9.9 HP - 211CC (1997-1998)
Evinrude/Johnson 9.9 HP - 305CC (1995-2001)
Evinrude/Johnson 15 HP (1995-2001)
Evinrude/Johnson 40 HP (1999-2001)
Evinrude/Johnson 50 HP (1999-2001)
Evinrude/Johnson 70 HP (1999-2001)

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Manual Contents:

QUICK REFERENCE DATA

CHAPTER ONE / GENERAL INFORMATION
Serial number and model identification / Engine operation / Fasteners / Shop supplies / Galvanic corrosion / Propellers / Basic tools / Special tools / Precision measuring tools / Electrical system fundamentals / Basic mechanical skills

CHAPTER TWO / TROUBLESHOOTING
Test wheels (propellers) / EPA compliance / Safety precautions / Preliminary troubleshooting / Testing and repairing electrical components / Starting difficulty / Fuel system / Electric starting system / Charging system / Ignition system / Warning systems / Fuses / Wire harness / Power head / Cooling system / Gearcase / Trim system / Electronic fuel injection

CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Before and after each use / Lubrication service / Power head maintenance / Midsection maintenance / Gearcase maintenance / Storage (preparation and re-commissioning) / Clearing a submerged rotor / Tune-up

CHAPTER FOUR / SYNCRHONIZATION AND ADJUSTMENT
Valve adjustment / Remote throttle linkage and cable adjustment / Tiller control adjustments / Steering friction adjustment / Carburetor idle mixture screw adjustment / Idle speed adjustment / Trim tab

CHAPTER FIVE / CARBURETED FUEL SYSTEM
Fuel system service precautions / Fuel filter / Fuel hoses, fittings and connectors / Fuel tanks / Fuel pump / Carburetor / Fuel primer solenoid

CHAPTER SIX / FUEL INJECTION SYSTEM
Fuel system service precautions / Fuel system pressurization / Fuel filters / Fuel hoses, fittings and connectors / Fuel tank / Low pressure fuel pump / Vapor separator tank / Silencer cover / Throttle body / Intake manifold / High pressure fuel pump / Fuel pressure fuel pump / Fuel pressure regulator / Fuel rail and injectors / Electronic engine controls, sensors and switches

CHAPTER SEVEN / ELECTRICAL AND IGNITION SYSTEMS
Battery / Starting system / Charging system / Ignition system / Warning system

CHAPTER EIGHT / POWER HEAD
Flywheel / Power head / Cylinder head / Cylinder block component removal / Cylinder block disassembly / Cylinder block cleaning / Cylinder block inspection and measurement / Cylinder block assembly / Break-in procedure

CHAPTER NINE / GEARCASE
Propeller / Gearcase removal and installation / Water pump / Gearcase overhaul / Gearcase component cleaning and inspection / Gearcase shim selection (40-70 hp models) / Gearcase shim adjustments (40-70 hp models)

CHAPTER TEN / MANUAL STARTER
Manual (rope) starter

CHAPTER ELEVEN / HYDRAULIC TRIM AND MIDSECTION
Trim system / Midsection (5-15 hp models) / Midsection (40-70 hp models)

CHAPTER TWELVE / REMOTE CONTROLS
Control cable rigging / Remote controls

INDEX

COLOR WIRING DIAGRAMS

Models covered:
1997 1998 1999 2000 2001 Evinrude/Johnson 5 HP
1997 1998 1999 2000 2001 Evinrude/Johnson 6 HP
1995 1996 1997 1998 1999 2000 2001 Evinrude/Johnson 8 HP
1997 1998 Evinrude/Johnson 9.9 HP - 211CC
1995 1996 1997 1998 1999 2000 2001 Evinrude/Johnson 9.9 HP - 305CC
1995 1996 1997 1998 1999 2000 2001 Evinrude/Johnson 15 HP
1999 2000 2001 Evinrude/Johnson 40 HP
1999 2000 2001 Evinrude/Johnson 50 HP
1999 2000 2001 Evinrude/Johnson 70 HP



File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
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