Linde Lift Truck 386 Series: E12, E14, E15, E16, E18, E20 Operating, Maintenance Instructions

Original Illustrated Factory Operating and Maintenance Instructions for Linde Electric Lift Truck 386 Series.

Original factory manuals for Linde Forklift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate and repair your truck

Covered models:

Format: PDF, 328 Pages
Language: English

    1 Introduction
        Your industrial truck
        Proper usage
        Impermissible use
        Descriptionof use and climatic conditions
        Symbols used
        Technical Description
        Receivingthe industrial truck
        Legal requirements for marketing
        Service plan before initial commissioning
    2 Safety
        Safety guidelines
        Residual risks
        Inthe case of tip-over
        Handling consumables
        Operation of industrial trucks in plant area
        Determination and assessment of hazards from use of industrial trucks
        Instructions before fitting attachments
    3 Overview
        Identification plate
        Additional capacity rating plate for attachments
        Vehicle overview
        Display unit
        Switch panel
    4 Operation
        Instructions for running-in
        Pre-shift checks
        Standard equipment
        Adjusting driver's seat
        Entering and exiting the truck
        Adjusting the steering column
        Setting the time
        Seat belt
        Switching on the vehicle
        Driving (dual-pedal operation)
        Driving (single-pedal operation)
        Steering system
        Brake system
        Warning horn
        Lifting system and attachments (central lever operation)
        Lifting system and attachments (single lever operation)
        Emergency stop switch
        Special equipment
        Adjust driver's seat with swivel device
        Adjusting the driver's seat equipped with air suspension
        Lift mast positioning
        Lift height limitation
        Driving speed reduction via a switch
        Lift height indicator
        Lifting system and attachments (single lever operation with auxiliary hydraulics 3)
        Windscreen wipers
        Linde Forklift Data Management (LFM)
        Integrated charger (Linde Power Source)
        Cleaning and lubricating the fork prong positioner (special equipment), checking the mounting
        Working under load
        Before taking up load
        Adjust fork arm distance
        Taking up load
        Driving underload
        Setting down loads
        Towing device
        Loading /Transporting
        Dismantling of lift mast
        Driving without lift mast
        Crane loading
        Transportation by truck or low loading truck
        Leaving the truck
        Before leaving the truck
    5 Maintenance
        General remarks
        Inspection and maintenance data
        Recommendationsfor working materials
        Inspection and maintenance overview
        Service plan after 50 hours
        1 000 h service plan
        3000 h service plan
        6000 h service plan
        Checking the wheel gear oil level
        Check wheel gear for leaks
        Wheel gear oil change
        Checking and adjusting side stops on drive axle
        Chassis, bodywork and fittings
        Check fastenings
        Checking the condition of the antistatic belt
        Clean truck
        Opening /closing the battery cover
        Checking battery door catch locking, adjust if necessary
        Checking the condition and correct function of the seat belt
        Check bellows on joystick
        Check the tilt cylinder bearings for wear
        Check other bearings and joints and oil
        Other cleaning and greasing
        Chassis frame
        Checking the brake system
        Checking the tyres (air pressure, size, rims)
        Changing wheels
        Tighten wheel fastenings
        Cleaning the turntable steering axle
        Cleaning combi-steer axle and greasing
        Checking cooling elements of drive axle for soiling, clean if necessary
        Operating devices
        Check pedals and linkage and oil
        Electrics/ Electronics
        Checking battery charge status
        Recharging the battery
        Connecting battery to external charger
        Battery replacement
        Checking the main contactor (switch-on contactor)
        Adjust drive control pedal system
        Cleaning fans and checking for correct operation
        Checkingthe condition and secure positioning of electric cables, cable connectors and
        cable connections
        Working and steering hydraulics (hydraulic tank)
        Checking the working and steering hydraulics for leaks
        Check function of control unit
        Changing the breather filter
        Changing the pressure filter
        Suction filter
        Changing the hydraulic oil
        Double hoses: Check pretension
        Load lift system
        Tightening the lift mast fastening
        Clean lift mast chain and apply chain spray
        Adjust lift mast chain
        Check secure fastening, condition and function of lift mast, lift mast chains, lift cylinders
        and end stops
        Checking the hose carrier
        Check fork arms and arm safety devices
        Special equipment
        Washersystem (special equipments) Topping up watertank
        Cleaning and lubricating the sideshift (special equipment), checking the fastening ...
        Check fork arm adjustment device (special equipment) for wear and tear
        Checking the slide guides on the sideshift (special equipment) for wear
        Fuses basic equipment
        Fuses for special equipment
        Diagnostic connector
        Fork carriage emergency lowering
        Emergency exit with attached rear window
        Towing regulations
        Shutdown of forklift truck
        Disposal of old vehicles
        Malfunctions during operation
    6 Technical data
        Type sheet E 12, as at 01/2008
        Type sheet E 14, as at 01/2008
        Type sheet E 15, as at 01/2008
        Type sheet E 16 C, as at 01/2008
        Type sheet E 16, as at 01/2008
        Type sheet E 16 H, as at 01/2008
        Type sheet E 16 PH, as at 01/2008
        Type sheet E 16 L, as at 01/2008
        Type sheet E 18, as at 01/2008
        Type sheet E 18 L, as at 01/2008
        Type sheet E20 L, as at 01 /2008
        Type sheet E 18 PH, as at 01/2008
        Type sheet E20 PH, as at 01/2008
        Type sheet E20 PL, as at 01 /2008
        Type sheet E20 PHL, as at 01 /2008
        Load capacity diagrams and lift mast data as at 01/2008
        Vibration characteristics for bodily vibrations
        Noise emission values
    7 Circuit diagrams
        Wiring diagrams
        Basic equipment sheet 1-1
        Basic equipment sheet 1-2
        Basic equipment sheet 1-3
        Basic equipment sheet 1-4
        Special equipment, voltage transformer
        Special equipment -heater
        Special equipment, washer system and rear window heating
        Special equipment, standard lighting
        Special equipment, lighting higher
        Working headlights, warning signals -special equipment
        Special equipment Linde truck data management, battery data management
        Special equipment, hazard warning lights, brake light, sidelight and camera system
        Built-in battery charger 24 V / 1 00 A, special equipment
        Special equipment, built-in battery charger 48 V / 65 A
        Special equipment, built-in battery charger 48 V/ 120A
        Special equipment, depressurisation/ 3rd auxiliary hydraulic
        Special equipment, lift height restriction/lift speed limitation, lift mast positioning, driving speed limitation
        Hydraulic circuit diagrams
        Hydraulic circuit diagram for basic truck
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