Toyota LPG Forklift Truck 30-5FGC10, 30-5FGC13, 30-5FGC15, 5FGC10, 5FGC13, 5FGC15 Service Manual

Original Illustrated Factory Workshop Service Manual for Toyota LPG Forklift Truck Type 5FGC.

Original factory manuals for Toyota (BT) Forclift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate, maintenance and repair your truck. All Manuals Printable, contains Searchable Text and Navigation Bookmarks

Covered models:
    30-5FGC10
    30-5FGC13
    30-5FGC15
    5FGC10
    5FGC13
    5FGC15

Language: English
Format: ZIP, Contained:
CE006 PDF manual. 338 Pages. This manual covers the  service  procedures of the  TOYOTA  FORKLIFT 
5FGC 7 0- 7 5 Series
CE010 PDF Manual. 46 Pages. This manual covers the explanation and service procedures of the TOYOTA 
FORKLIFT 5FGC/30 - 5FGC 10, 13, 15 Series mounted with Daikin's torque converter

Contents:
GENERAL 
    EXTERIOR VIEWS 
    VEHICLE LISTING . 
    FRAME NUMBER 
    ABBREVIATIONS 
    OPERATIONAL TIPS 
    STANDARD BOLT & NUT TIGHTENING TORQUE 
    HIGH PRESSURE HOSE FllTlNG 
    TIGHTENING TORQUE 
    WIRE ROPE SUSPENSION ANGLE LIST 
    SAFE LOAD FOR EACH WlRE ROPE 
    SUSPENSION ANGLE 
    COMPONENT WEIGHT 
    RECOMMENDED LUBRICANT QUANTITY & TYPE 
    LUBRICATION CHARTS 
    PERIODIC MAINTENANCE 
    PERIODIC REPLACEMENT LUBRICANTS 
    AND PARTS .
ENGINE 
    GENERAL 
    ENGINE PERFORMANCE CURVES 
    ENGINE ASSEMBLY REMOVAL & INSTALLATION  
    ENGINE TUNE-UP 
    AIR CLEANER 
    SPECIFICATIONS 
    COMPONENTS 
    INSPECTION  
    RADIATOR 
    GENERAL 
    COMPONENTS 
    REMOVAL, INSPECTION , INSTALLATION  
    MUFFLER & EXHAUST PIPE 
    GENERAL 
    COMPONENTS 
        REMOVAL,  INSPECTION,  INSTALLATION  
    BAlTERY 
    COMPONENTS 
    SPECIFICATIONS, 
        INSPECTION,  REMOVAL, INSTALLATION  
    STARTING MOTOR  
       REMOVAL, INSTALLATION  
    ALTERNATOR 
        REMOVAL,  INSTALLATION  
    ACCELERATOR PEDAL 
    ADJUSTMENT 
    COMPONENTS .
TORQUE CONVERTER 
    GENERAL 
    HYDRAULIC CIRCUIT DIAGRAM 
    COMPONENTS 
    SPECIFICATIONS 
    TROUBLESHOOTING 
    CONTROLVALVE 
       REMOVAL, DISASSEMBLY, INSPECTION,  ASSEMBLY 
    TORQUE CONVERTER W/TRANSMISSION REMOVAL & INSTALLATION  
    OIL PUMP CASE SUB-ASSY 
        REMOVAL, DISASSEMBLY, INSPECTION, ASSEMBLY, INSTALLATION  
    TORQUE CONVERTER 
        REMOVAL,  DISASSEMBLY, INSPECTION,  ASSEMBLY, INSTALLATION  
    TRANSMISSION 
        REMOVAL, DISASSEMBLY, INSPECTION,  ASSEMBLY,  INSTALLATION 
    MEASUREMENT&TEST 
DIFFERENTIAL 
    GENERAL 
    SPECIFICATIONS 
    COMPONENTS 
    DIFFERENTIAL ASSY 
        REMOVAL,  DISASSEMBLY, INSPECTION,  ASSEMBLY & ADJUSTMENT, INSTALLATION 
FRONT AXLE 
    GENERAL 
    SPECIFICATIONS 
    COMPONENTS 
    FRONT AXLE SHAFT& HUB 
        REMOVAL, DISASSEMBLY, INSPECTION,  ASSEMBLY,  l NSTALLATION 
    FRONT AXLE ASSY REMOVAL & INSTALLATION 
REAR AXLE 
    REAR AXLE ASSY 
    GENERAL 
    SPECIFICATIONS 
     COMPONENTS 
        REMOVAL, DISASSEMBLY, INSPECTION, ASSEMBLY, INSTALLATION  
    REAR AXLE CYLINDER 
    GENERAL 
    SPECIFICATIONS 
    COMPONENTS 
        REMOVAL, DISASSEMBLY, INSPECTION, ASSEMBLY AND INSTALLATION 
    REAR WHEEL ALIGNMENT 
    TOE IN 
    STEERING ANGLE
STEERING 
    GENERAL 
    COMPONENTS 
    SPECIFICATIONS 
    HYDROSTATIC STEERING VALVE 
    GENERAL 
    CONSTRUCTION 
    FUNCTION 
    RELIEF VALVE 
        REMOVAL, DISASSEMBLY, INSPECTION, INSTALLATION,  ADJUSTMENT 
    MAST JACKET ASSY 
        DISASSEMBLY, INSPECTION, ASSEMBLY, INSTALLATION  
BRAKE 
    GENERAL 
    COMPONENTS 
    SPECIFICATIONS 
    HYDROSTATIC STEERING VALVE 
    GENERAL 
    CONSTRUCTION 
    FUNCTION 
    RELIEF VALVE 
        REMOVAL, DISASSEMBLY, INSPECTION, INSTALLATION, ADJUSTMENT 
    MAST JACKET ASSY 
        DISASSEMBLY, INSPECTION, ASSEMBLY, INSTALLATION  
BODY 
    BODY FRAME 
    COMPONENTS 
    ENGINE HOOD REMOVAL & INSTALLATION 
    ENGINE HOOD LOCK CABLE REPLACEMENT 
    BALANCE WEIGHT REMOVAL & INSTALLATION 
    COMBINATION METER 
    COMPONENTS 
       REMOVAL, INSTALLATION 
    COMBINATION METER PARTS REPLACEMENT 
MATERIAL HANDLING SYSTEM 
    NATURAL DROP TEST 
    NATURALFORWARD'TILTTEST 
    OIL LEAK TEST 
    LIFT CYLINDER 
    TILT CYLINDER .
MAST 
    V MAST ASSY 
    COMPONENTS 
        REMOVAL,  DISASSEMBLY, INSPECTION, ASSEMBLY, INSTALLATION  
    LIFTBRACKET 
        REMOVAL,  DISASSEMBLY, ASSEMBLY AND INSTALLATION  
    CHAIN WHEEL AND CHAIN 
        REMOVAL, INSPECTION, INSTALLATION, ADJUSTMENT 
    FORKS 
        REMOVAL, INSTALLATION, INSPECTION  
    MAST ADJUSTMENT 
    LlFT BRACKET LlFT ROLLER ADJUSTMENT 
    MAST LIFT ROLLER ADJUSTMENT 
    MAST STRIP ADJUSTMENT 
    LIFT CYLINDER ROD SHIM ADJUSTMENT (PREVENTION OF UNEVEN LIFTING) 
    FV.FSV MAST ASSY 
    COMPONENTS 
    MAST ADJUSTMENT (FV.FSV)  
    LIFT BRACKET LIFT ROLLER ADJUSTMENT 
    MAST LIFT ROLLER ADJUSTMENT 
CYLINDER 
    V MAST ASSY 
    COMPONENTS 
    REMOVAL 
    DISASSEMBLY 
    INSPECTION  
    ASSEMBLY 
    INSTALLATION  
    LIFTBRACKET 
    REMOVAL 
    DISASSEMBLY 
    ASSEMBLY AND INSTALLATION  
    CHAIN WHEEL AND CHAIN 
    REMOVAL 
    INSPECTION  
    INSTALLATION  
    ADJUSTMENT 
    FORKS 
    REMOVAL 
    INSTALLATION  
    INSPECTION  
    MAST ADJUSTMENT 
    LlFT BRACKET LlFT ROLLER ADJUSTMENT 
    MAST LIFT ROLLER ADJUSTMENT 
    MAST STRIP ADJUSTMENT 
    LlFT CYLINDER ROD SHIM ADJUSTMENT (PREVENTION OF UNEVEN LIFTING) 
    FV.FSV MAST ASSY 
    COMPONENTS 
    MAST ADJUSTMENT (FV.FSV)  
    LIFT BRACKET LIFT ROLLER ADJUSTMENT 
    MAST LIFT ROLLER ADJUSTMENT  .
OIL PUMP 
    GENERAL 
    SPECIFICATIONS 
    COMPONENTS 
    OILPUMPASSY 
        REMOVAL, DISASSEMBLY,  INSPECTION, ASSEMBLY 
    TEST PROCEDURE 
OIL CONTROL VALVE 
    GENERAL 
    HYDRAULIC PRESSURE CIRCUIT DIAGRAM 
    SPECIFICATIONS 
    COMPONENTS 
    OIL CONTROL VALVE ASSY 
        REMOVAL, DISASSEMBLY, INSPECTION, ASSEMBLY, INSTALLATION, ADJUSTMENT 
    OIL CONTROL VALVE LINK 
    COMPONENTS 
        DISASSEMBLY, INSPECTION, INSTALLATION 
APPENDIX
    SST LIST 
    TABLE OF SERVICE STANDARDS 
    WIRING DIAGRAM
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