Linde Forklift Truck H 1401 Series: H100, H120, H140, H150, H160 Service Training (Workshop) Manual

Original Illustrated Factory Service Training (Workshop) Manual for Linde Forklift Truck H-Series Type 1401.

Original factory manuals for Linde Forklift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate and repair your truck

Covered models:

Format: PDF, 423 Pages, Printable
Language: English


0. Product information
   The BR 1401 truck
   Technical data
   VDI datasheet H100-600, H120-600, H140-600
   VDI datasheet H150-600, H160-600. H180-600
   LTC basic structure
   Error code lists
   Indicatorunit — errorcodes
1.  Engine
   Diesel engine QSB 6.7
   Engine identification
   Technical data
   Engine view
   Engine identification - data plate
   Engine identification -T4i
   Technical data -T4i
   Engine view-T4i
   Engine identification plate -T4i
   Rocker levers and pushrods
   Cylinder block
   V grooved belt- remove
   V grooved belt- install
   Fuel system
   Sectional view
   Fuel injectors- remove- install
   Fuel rail- remove -install
   Fuel supply
   Pumpfuel high-pressure
   Electronic fuel control actuator- remove - install
   Lubricating system
   Sectional views
   Pump -oil -remove -inspect -(install)
   Cooler- oil -remove -(install)
   Oil sump/pan seal - replace
   Crankshaft oil seal -front- remove
   Cooling system
   Sectional view
   Pump -engine coolant- remove
   Thermostat coolant -remove -test -(install)
   Air intake system
   Sectional view
   Intercooler- remove -(install)
   Exhaust system
   Sectional view
   Exhaust manifold -remove -inspection -install
   Exhaust manifold 
   Turbocharger exhaust -remove -install
   Exhaust emission pre-treatment - T4i
   Cooled Exhaust Gas Recirculation -T4i
   Cooler EGR-T4i- remove
   Cooler EGR-T4i- install
   EGR valve -T4i- remove
   EGR valve -T4i- install
   Turbo charger variable geometry -VGT-T4i- remove
   VGT-T4i- Inspection
   VGT-T4i- install
   Exhaust manifold- remove -T4i
   Exhaust manifold install -T4i
   Exhaust emission after-treatment -T4i
   Combinded Diesel Oxidising Catalyst and diesel particulate filter- T4i
   Combinded DOC and DPF -T4i - remove
   DPF - install - T4i
   Electrical system
   Jump start procedure
   Alternator -test
   Alternator- remove- (install)
2.  Drive axle
   Technical data for traction drive
   Schematic view of the drive
   Linde Truck Control (LTC)
   Traction drive
   Travel drive -introduction
   Linde Truck Control (LTC)
   LHC20 errorcodes
   Variable displacement pump controller
   Motorvariables controller
   Pedal group
   Variable displacement pump
   HPV210-02Variable displacement pump
   Electro-hydraulic remote control
   Variable pump advance start
   Variable motor
   Variable motor HMV 210-02 and 280-02
   Output unit function characteristics
   Reduction gearbox
   Reduction gearbox GR 26-01
   Braking process -function characteristics
   Retardervalve block components
   Retarder valve block function
   Checking the brake system
   Hydraulic fan drive
   Hydraulic fan drive
   Checking the hydraulicfan drive
3. Chassis, bodywork and fittings
   Counterweight options
   Counterweight options
   Chassis covers - right hand side - remove
   Pannier covers right hand side -install
   Tilting the cab
   Cab tilt mechanism
   Cab tilt -operation
4. Undercarriage
   Wheel and tyre safety
   Wheel removal — drive axle
   Wheel removal — steer axle
   Wheel assembly inspection
   Wheel refitting — drive axle
   Wheel refitting — steeraxle
   Wheel fastenertorque setting table
   Examples of restraining devices
   Steering system
   Function characteristics
   Steering axle
   Stub axle
   King pin - install - adjust
   Wheel hub bearing -adjust
   Steering stop- adjust
   Steercylinder- remove
   Steer cylinder- install
   Sealing the steering cylinder
5. Controls
   Truck Status Display
   Truck status display
   Malfunctions during operation
   Calibration of joysticks using the MDL02
   Calibration -fork side shift
   Calibration -mast set angle
6. Electrics / Electronics
   Central electrical system
   Arrangement of relays and fuses for basic equipment and special equipment
   Service station -fuses and relays
   LHC testing (truck control unit and lift control)
   Checking wiring harness
   Testing sensors
   Checking actuators
   Testing the indicator unit
7. Hydraulics
   Regulating pump HPR 210-02
   Technical data for regulating pump
   HPR 210-02 regulating pump
   Load sensing regulation
   Working hydraulic
   Working hydraulic circuit diagram
   Directional spool - main valve block
   Hose layout
   Hose layout, supply, valve block, working hydraulics
   Lift lower- layout
   Mast tilt -hose layout
   Fork shift/spread - hose layout
   Measurements and settings
   Checking the P and LS pressure
   Checking and adjusting delta P
8. Load lift
   Fork shift/spread- hydraulic function schematic- 1401
   Fork shift/spread -layout- 1401
   Lift lower- layout
   Lift/lower- hydraulic function schematic -1401
   Mast assembly- remove- 1401
   Mast - install - complete with lifting chains, carriage and carriers - 1401
   Mast tilt -layout -1401
   Lift cylinder- remove
   Lift cylinder- install
   Tilt cylinder- remove
   Tilt cylinder- install
   Lift cyli nder end cap seal - replace
   Tilt cylinder end-cap seal -replace

10. Circuit diagrams
   Hydraulic circuit diagrams
   Hydraulic circuit drawing
   Layout -whole truck hydraulics
   Electrical circuit diagrams
   Address links
   How to use the schematics -continued
   Electrical circuit drawing
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