Still Forklift Truck Type RX70-22, RX70-25, RX70-30, RX70-35: 7321-7324, 7329-7330 User Manual

Original Illustrated Factory Operating and Maintenance Instructions for Still Diesel Forklift Truck Type RX70-22, RX70-25, RX70-30, RX70-35. 
 
Original factory manuals for Still Forklift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate and repair your truck. All Manuals Printable and contains Searchable Text
 
 
Covered models:
 
    7321
 
    7322
 
    7323
 
    7324
 
    7329
 
    7330
 
 
Format: PDF, 352 Pages
 
Language: English
 
 
Contents:
 
    1. Foreword
 
        Your truck
 
        General
 
        CE labelling
 
        EC declaration of conformity in accordance with Machinery Directive
 
        Information about documentation
 
        Documentation scope
 
        Issue date and currentness of manual
 
        Copyright and trademark rights
 
        Explanation of information symbols used
 
        Explanation of the cross-references
 
        Definition of directions
 
        Schematic views
 
        Environmental considerations
 
        Packaging
 
        Disposal of units and batteries during repair work
 
    2. Introduction
 
        Use of truck
 
        Proper usage
 
        Proper use during towing
 
        Impermissible use
 
        Place of use
 
        Using working platforms
 
        Residual risk
 
        Residual dangers, residual risks
 
        Special risks associated with using the truck and attachments
 
        Overview of hazards and countermeasures
 
        Dangerto employees
 
        Safety
 
        Definition of terms used for responsible persons
 
        Operating company
 
        Specialist
 
        Specialist
 
        Drivers
 
        Essentials for safe operation
 
        Insurance cover on company premises
 
        Changes and retrofitting
 
        Changes to the overhead guard and roof loads
 
        Warning regarding non-original parts
 
        Damage, defects and misuse of safety systems
 
        Tyres
 
        Medical equipment
 
        Exercise caution when handling gas springs and accumulators
 
        Safety inspections
 
        Regular safety inspection of the truck
 
        Checking the diesel engine emissions
 
        Trucks with particle filters
 
        Insulation testing
 
        Safety regulations for handling consumables
 
        Permissible consumables
 
        Oils
 
        Hydraulic fluid
 
        Battery acid
 
        Diesel fuel
 
        Coolant
 
        Brake fluid
 
        Disposal of consumables
 
        Emissions
 
    4. Overviews
 
        General view
 
        General view of driver's compartment
 
        Operating devices and display elements
 
        Display operating unit
 
        Operating devices for hydraulic and drive functions
 
        Multi-lever
 
        Single mini-lever
 
        Duplicate mini-lever
 
        Three-way mini-lever
 
        Four-way mini-lever
 
        Joystick
 
        Fingertip
 
        Identification points
 
        Overview
 
        Nameplate
 
        Production number
 
        StVZO (Road Traffic Licensing Regulations) information
 
        Equipment
 
        Standard equipment and variants
 
        Attachments
 
        Accessories
 
    5. Operation
 
        Checks and operations prior to commissioning
 
        Visual inspections
 
        Filling the washer system
 
        Checking the condition of the wheels and tyres
 
        Checking coolant level
 
        Checking the engine oil level
 
        Adjusting the GS15 driver's seat
 
        Adjusting the MSG 65/MSG 75 driver's seat
 
        Adjusting the armrest
 
        Adjusting the joystick armrest (variant)
 
        Adjusting the steering column
 
        Cleaning the dust valve
 
        Engine preheating
 
        Start-up
 
        Climbing in and out of the truck
 
        Shelves and cup holders
 
        Unlocking the emergency off switch
 
        Switching on the key switch
 
        FleetManager PIN code (variant)
 
        Operating the signal horn
 
        Seat belt
 
        Using the driver's cab
 
        Starting the engine
 
        Checking the brake system for correct function
 
        Checking the steering system for correct function
 
        Checking the emergency off function
 
        Setting the drive programs
 
        Zero adjustment of the load measurement (variant)
 
        Checking the vertical lift mast position (variant) for correct function
 
        Driving
 
        Safety regulations when driving
 
        Driveways
 
        Selecting the drive direction
 
        Actuating the drive direction switch, multiple-lever version
 
        Actuating the drive direction switch, mini-lever version
 
        Actuating the drive direction switch, joystick version
 
        Actuating the drive direction switch, fingertip version
 
        Starting to drive
 
        Starting drive mode, dual-pedal version (variant)
 
        Operating the service brake
 
        Parking brake
 
        Actuating the mechanical parking brake
 
        Steering
 
        Lifting
 
        Lifting system variants
 
        Automatic lift cut out (variant)
 
        Vertical lift mast position (variant)
 
        Types of lift mast
 
        Malfunctions during lifting mode
 
        Lifting system operating devices
 
        Hydraulic blocking function
 
        Multi-lever lifting system
 
        Single mini-lever lifting system
 
        Duplicate mini-lever lifting system
 
        Triple mini-lever lifting system
 
        Quadruple mini-lever lifting system
 
        Joystick lifting system
 
        Fingertip lifting system
 
        Changing the fork arms
 
        Fork extension (variant)
 
        Operation with reversible fork arms (variant)
 
        Deactivating the lift height restriction
 
        Working with loads
 
        Safety regulations when handing loads
 
        Before taking up load
 
        Load measurement (variant)
 
        Picking up loads
 
        Danger area
 
        Transporting pallets
 
        Transport of swinging loads
 
        Load pick up
 
        Transporting loads
 
        Setting down loads
 
        Driving on ascending and descending slopes
 
        Driving on lifts
 
        Driving on loading bridges
 
        Working with attachments
 
        Fitting attachments
 
        Depressurising the hydraulic system
 
        General instructions for controlling attachments
 
        Controlling attachments using multi-lever operation
 
        Controlling attachments using multi-lever operation and the 5th function
 
        Controlling attachments with the duplicate mini-lever
 
        Controlling attachments using the duplicate mini-lever and the 5th function
 
        Controlling attachments using a triple mini-lever
 
        Controlling attachments using the triple mini-lever and the 5th function
 
        Controlling attachments using a quadruple mini-lever
 
        Controlling attachments using the quadruple mini-lever and the 5th function
 
        Controlling attachments using the joystick
 
        Controlling the attachments with the fingertip
 
        Controlling attachments with the fingertip and 5th function
 
        Clamp locking mechanism (variant)
 
        Taking up a load using attachments
 
        Operation of additional equipment
 
        Switching lighting on and off
 
        Switching the rotating beacon on and off
 
        Switching the hazard warning system on and off
 
        Switching direction indicators on and off
 
        Switching the double working spotlights on and off
 
        Operating the windscreen wiper/washer
 
        Cruise control (variant)
 
        Cab operation
 
        Opening the cab door
 
        Closing the cab door
 
        Opening the side windows
 
        Closing the side windows
 
        Operating the interior lighting
 
        Operating the rear window heating
 
        Radio (variant)
 
        Heating system
 
        Trailer operation
 
        Towed load
 
        Manual tow coupling
 
        Automatic tow coupling
 
        Towing trailers
 
        Operation of the display operating unit
 
        Displays
 
        Adjusting and changing the displays
 
        Setting the date or time
 
        Resetting the daily kilometres and daily operating hours
 
        Setting the language
 
        Configuring Blue-Q efficiency mode
 
        Accident recorder (variant)
 
        Additional settings
 
        Blue-Q efficiency mode
 
        Functional description
 
        Effects on additional consumers
 
        Switching efficiency mode Blue-Q on and off
 
        Fault displays
 
        Diagram
 
        Error code table
 
        SEAT SWITCH message
 
        SAFETY BELT message
 
        AIR FILTER message
 
        APPLY HANDBRAKE message
 
        LOWER FORKS message
 
        REFERENCE CYCLE message
 
        ACCEL. SENSOR message
 
        BRAKE SENSOR message
 
        SURVEILLANCE message
 
        STEERING message
 
        OIL PRESSURE message
 
        COOLANT LEVEL message
 
        OVERHEATING message
 
        EXH. GAS PURIFIER message
 
        ALTERNATOR message
 
        SERVICE BRAKE message
 
        Operation in special operating situations
 
        Transport
 
        Towing
 
        Crane loading
 
        Jump starting
 
        Behaviour in emergencies
 
        Emergency Shutdown
 
        Procedure if truck tips over
 
        Emergency hammer
 
        Emergency lowering
 
        Disconnecting the battery
 
        Refuelling
 
        Filling up with diesel fuel
 
        Decommissioning
 
        Parking the truck securely
 
        Wheel chock (variant)
 
        Shutting down and storing the truck
 
        Recommissioning after storage
 
    6. Maintenance
 
        General maintenance information
 
        Qualifications of personnel
 
        Information regarding performing maintenance
 
        Intervals for maintenance and inspection
 
        Diesel fuel
 
        Ordering spare parts and wearing parts
 
        Quality and quantity of the required operating materials
 
        Maintenance data table
 
        Safety instructions for maintenance
 
        General information
 
        Carrying out work on the hydraulic equipment
 
        Working on electrical equipment
 
        Safety devices
 
        Set values
 
        Raising and jacking up
 
        Working at the front of the forklift truck
 
        Cleaning
 
        Cleaning the truck
 
        Cleaning the electrical system
 
        Clean load chains
 
        Cleaning the windows
 
        After washing
 
        Providing access to maintenance points
 
        Opening the bonnet
 
        Closing the bonnet
 
        Removing and installing the rear covering
 
        Removing and installing the floor plate
 
        Maintenance after first 50 operating hours
 
        Maintenance during the break-in period
 
        Maintenance as required
 
        Cleaning the radiator, checking for leaks
 
        Topping up coolant and checking concentration of coolant additive
 
        Draining water from the fuel filter
 
        Changing the airfilter insert
 
        Servicing the ETB particle filter
 
        Operating Eberspacher particle filters
 
        Lubricating the joints and controls
 
        Checking the door latch
 
        Maintaining the seat belt
 
        Checking the driver's seat
 
        Servicing the automatic tow coupling
 
        Servicing wheels and tyres
 
        Servicing the battery
 
        Replacing fuses
 
        Brake fluid level
 
        Checking the hydraulic oil level
 
        Checking the hydraulic system for leaks
 
        Lubricating the lift mast and roller track
 
        1000-hour maintenance /Annual maintenance
 
        Other tasks
 
        Checking theribbed V-belt
 
        Changing the fuel filter
 
        Checking the exhaust gas system
 
        Changing the fuel filter for Eberspacher particle filters
 
        Checking the lift cylinder and connections for leaks
 
        Checking the fork arms
 
        Checking the reversible fork arms
 
        3000-hour maintenance /Two-year maintenance
 
        Work that must also be carried out
 
        6000-hour maintenance
 
        Work that must also be carried out
 
        9000-hour maintenance /Five-year maintenance
 
        Work that must also be carried out
 
    7. Technical data
 
        Dimensions
 
        VDI datasheet for RX70-22 and RX70-22 TDI PD
 
        VDI datasheet RX70-25 and RX70-25 TDI PD
 
        VDI datasheet for RX70-30 and RX70-35
 
        Wheels and tyres
 
        Fuse assignment
 
    8. Circuit diagrams
 
        Hydraulics
 
        Hydraulic circuit diagram
 
        Electrics
 
        Legend for circuit diagrams
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