Komatsu 110 Series Diesel Engine Shop Manual - SEBE6138A05

This Komatsu 110 Series Diesel Engine Shop Manual PDF Download has been prepared as an aid to improve the quality of repairs by giving the serviceman an accurate understanding of the product and by showing him the correct way to perform repairs and make judgements. Make sure you understand the contents of this manual and use it to full effect at every opportunity


APPLICABLE MODELS :

Engine Numbers: 10001 and up

Engine model : S6D110-1
Applicable machine :
WA350-1
EG150-3
EG150S-3

Engine model : SA6D110-1
Applicable machine :
D66S-1
W120-2
W120-3
WA380-1
WA400-1
WA420-1
EC210Z-1


TABLE OF CONTENTS :

01 GENERAL
-GENERAL VIEW
-SPECIFICATIONS
-GENERAL ASSEMBLY DRAWING
-ENGINE PERFORMANCE CURVE
-WEIGHT TABLE

11 STRUCTURE AND FUNCTION
-GENERAL STRUCTURE
-INTAKE AND EXHAUST SYSTEM
--TURBOCHARGER
--AFTER-COOLER
-ENGINE BODY
--CYLINDER HEAD
--MAIN MOVING PARTS
-LUBRICATION SYSTEM
--LUBRICATION SYSTEM CHART
--OIL PUMP
--REGULATOR VALVE
--OIL FILTER (BUILT-IN SAFETY VALVE)
--OIL FILTER (WITH ELEMENT CLOGGING CAUTION SENSOR)
--BY-PASS OIL FILTER
--OIL COOLER
-FUEL SYSTEM
--FUEL SYSTEM CHART
--FUEL INJECTION PUMP
--GOVERNOR
--FEED PUMP
--FUEL INJECTION NOZZLE
--FUEL FILTER
--FUEL CUT SOLENOID
--ENGINE STOP MOTOR
-COOLING SYSTEM
--COOLING SYSTEM CHART
--WATER PUMP
--THERMOSTAT
-ELECTRICAL SYSTEM
--WIRING DIAGRAM
--ALTERNATOR
--STARTING MOTOR
--ELECTRICAL INTAKE AIR HEATER
--OIL PRESSURE SWITCH
--RELAY SWITCH
-ACCESSORY
--AIR COMPRESSOR

12 TESTING AND ADJUSTING
-INTAKE AND EXHAUST SYSTEM
--MEASURING EXHAUST GAS COLOR
--ADJUSTING VALVE CLEARANCE
-ENGINE BODY
--MEASURING COMPRESSION PRESSURE
--MEASURING BLOW-BY PRESSURE
-LUBRICATION SYSTEM
--MEASURING OIL PRESSURE
--MEASURING OIL TEMPERATURE
-FUEL SYSTEM
--TESTING AND ADJUSTING FUEL INJECTION TIMING
--ADJUSTING FUEL CUT OUT SOLENOID
-COOLING SYTEM
--TESTING AND ADJUSTING FAN BELT TENSION
-PERFORMANCE TEST
--RUN-IN STANDARD
--PERFORMANCE TEST CRITERIA
-TESTING AND ADJUSTING DATA
--FUEL INJECTION PUMP CALIBRATION DATA
--TESTING AND ADJUSTING TOOL LIST
--TESTING AND ADJUSTING DATA
-TROUBLESHOOTING
--METHOD OF READING TROUBLESHOOTING TABLE
--TROUBLESHOOTING TABLE

13 DISASSEMBLY AND ASSEMBLY
-OVERALL DISASSEMBLY
-OVERALL ASSEMBLY
-DISASSEMBLY AND ASSEMBLY OF COMPONENTS
--TURBOCHARGER
---DISASSEMBLY
---ASSEMBLY
--OIL PUMP
---DISASSEMBLY
---ASSEMBLY
--WATER PUMP
---DISASSEMBLY
---ASSEMBLY

14 MAINTENANCE STANDARD
-INTAKE AND EXHAUST SYSTEM
--TURBOCHARGER
-ENGINE BODY
--CYLINDER HEAD
--VALVE AND VALVE GUIDE
--ROCKER ARM, PUSH ROD AND TAPET
--CYLINDER LINER
--CYLINDER BLOCK
--CRANKSHAFT
--CAMSHAFT
--PISTION, PISTON RING AND PISTON PIN
--CONNECTING ROD
--TIMING GEAR
--FLYWHEEL AND FLYWHEEL HOUSING
-LUBRICATION SYSTEM
--OIL PUMP
--REGULATOR VALVE AND SAFETY VALVE
-COOLING SYSTEM
--WATER PUMP AND THERMOSTAT

15 REPAIR AND REPLACEMENT OF PARTS
-REPLACING VALVE SEAT INSERTS
-REPLACING NOZZLE HOLDER SLEEVE
-PRESSURE TEST
-REPLACING VALVE GUIDE
-GRINDING VALVE
-REPLACING CAMSHAFT BUSHING
-REPLACING CRANKSHAFT GEAR
-REPLACING CAMSHAFT GEAR
-REPLACING FLYWHEEL RING GEAR


File Format : PDF
Language : English
Total Pages : 301
Bookmarked : Yes
Searchable : Yes
Part Number : SEBE6138A05
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