Yale MLW040,MLW060,MPC060,MPC080,MPE060,MPE080,MPW060,MPW080,MTR700 Service Manual

Yale MLW040,MLW060,MPC060,MPC080,MPE060,MPE080,MPW060,MPW080,MTR700 Service Manual

Original Illustrated Factory Workshop Service Manual for Yale Pallet, Tractor, Platform Truck.

Original factory manuals for Yale Forklift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate and repair your truck. All Manuals Printable and contains Searchable Text

Covered models:
    MLW040
    MLW060
    MPC060
    MPC080
    MPE060
    MPE080
    MPW060
    MPW080
    MTR700

Format: PDF, 306 Pages
Language: English

Contents:
    1 OPERATING INSTRUCTIONS
        OPERATING INSTRUCTIONS-GENERAL
        SERIAL NUMBER
        MODEL CODE
        TRUCK WEIGHT
        CAPACITY RATING
        SAFETY AND INFORMATIONAL LABELS
        OPERATOR PRE-CHECKS AND INSPECTION
        OPERATING PROCEDURE-GENERAL
        SHUT DOWN PROCEDURE
        SAFETY AND OPERATIONAL CHECK LIST
        OPERATING CONTROLS-CONTROL HANDLE
        REVERSING BUTTON
        HORN BUTTON
        DIRECTIONAND SPEED CONTROL
        LIFT BUTTON
        LOWER BUTTON
        BRAKES
        BRAKING
        PARKING BRAKE
        STEERING
        BATTERY CONNECTOR
        BATTERY INDICATOR AND HOURMETER (OPTIONAL)
        HANDRAIL CONTROL-MPE
        FAST SPEED CONTROL-MPC AND MTR
        PICK ASSIST-MPE (OPTIONAL)
        COAST CONTROL-MPE (OPTIONAL)
        TILT CONTROL
        DESIGNATED OPERATOR POSITION
        OPERATING PROCEDURES
        SAFE MAINTENANCE PROCEDURES
        MOVING A DISABLED LIFT TRUCK
        HOW TO PUTA LIFT TRUCK ON BLOCKS
        HOW TO RAISE DRIVE TIRE
        HOW TO RAISE LOAD WHEELS
        PRECAUTIONS FOR TRUCKS IN STORAGE
        PRECAUTIONS FOR BATTERIES IN STORAGE
    2 GENERAL TRUCK AND LUBRICATION SCHEDULE
        GENERAL
        DRIVE UNIT COMPARTMENT COVER
        REMOVAL AND INSTALLATION
        BATTERY-REMOVAL AND INSTALLATION
        FRAME SEPARATION
        FRAME ASSEMBLY
        TIRES AND WHEELS
        SOLID TIRES
        REMOVE TIRE FROM WHEEL
        INSTALL THE TIRE ON WHEEL
        LOAD WHEELS
        CASTER WHEELS
        YALE WARRANTY INFORMATION
        LUBRICATION INSTRUCTIONS-GENERAL
        LUBRICATION INSTRUCTIONS-MPW AND MLW
        EVERY 350 HOURS
        EVERY 2000 HOURS
        LUBRICATION INSTRUCTIONS MPE
        EVERY 350 HOURS
        EVERY 2000 HOURS
        LUBRICATION INSTRUCTIONS MPC
        EVERY 350 HOURS
        EVERY 2000 HOURS
        LUBRICATION INSTRUCTIONS- MTR
        EVERY 350 HOURS
        EVERY 2000 HOURS
        RECOMMENDED SCHEDULE OF MAINTENANCE
        FASTENERS-INTRODUCTION
        THREADS, NOMENCLATURE
        STRENGTH IDENTIFICATION
    3 ELECTRICAL SYSTEM
        ELECTRICAL SYSTEM-GENERAL
        ELECTRICAL SYSTEM-CHECKS
        TRANSISTOR MOTOR CONTROLLER
        GENERAL
        CONTROL
        PLUGGING
        STATIC-RETURN-TO-OFF (SRO) FUNCTION
        THERMAL PROTECTION FUNCTION
        LOW VOLTAGE PROTECTION FUNCTION
        CURRENT LIMIT
        MOTOR CONTROLLER REPLACEMENT
        SEQUENCE OF OPERATION-TRACTION CIRCUIT
        TROUBLESHOOTING
        FAULT PROCEDURES
        ADJUSTMENTS
        PLUGGING ADJUSTMENT
        ACCELERATION ADJUSTMENT
        CURRENT LIMITADJUSTMENT
        ACCELERATOR POTENTIOMETER ADJUSTMENT
        ELECTRONIC LOGIC MODULE (ELM)
        GENERAL
        OPERATION
        TESTING
        CONTACTORS
        TESTING CONTACTORS
        CONTACTOR REPLACEMENT
        CONTACTOR COMPONENT REPLACEMENT
        FUSES
        BRAKE SWITCH
        REMOVAL AND INSTALLATION
        RELAYS
        HEIGHT LIMIT SWITCH
        STEERING HANDLE SWITCHES
        REMOVAL
        INSTALLATION
        PICK ASSIST SWITCHES-MPE (OPTIONAL)
        REMOVAL
        INSTALLATION
        MOTOR MAINTENANCE-GENERAL
        BRUSHAND COMMUTATOR INSPECTION
        NORMAL COMMUTATOR SERVICE
        COMMUTATOR PROBLEMS
        BRUSH REPLACEMENT, DRIVEAND
        HYDRAULIC MOTORS
        DRIVE MOTOR-BRUSH REPLACEMENT
        HYDRAULIC PUMP MOTOR-BRUSH REPLACEMENT
        DRIVE MOTOR
        REMOVAL
        INSTALLATION
        HYDRAULIC PUMP MOTOR
        REMOVAL
        INSTALLATION
        DRIVEAND HYDRAULIC MOTORS
        DISASSEMBLY
        ASSEMBLY
        COMMUTATOR REPAIRS
        TESTS
        DAMAGED FIELD AND ARMATURE
        SHORT-CIRCUIT INAN ARMATURE WINDING
        SHORT-CIRCUIT IN THE ARMATURE
        OPEN CIRCUIT INA FIELD COIL
        SHORT-CIRCUIT INA FIELD COIL
        SHORT-CIRCUIT BETWEEN FIELD AND MOTOR CASE
        BRUSH HOLDER
        SCHEMATIC 5045797-00-TYPE "E"-MPE-UP TO S/N 576760
        WIRING DIAGRAM 5045797-00-TYPE E'-MPE-UP TO S/N 576760 
        OPTIONS DIAGRAM 5045797-00-TYPE "E"-MPE-UP TO S/N 576760
        SCHEMATIC 5047437-00-TYPE "EE"-MPE-UP TO S/N 576760
        WIRING DIAGRAM 5047437-00-TYPE "EE"-MPE-UP TO S/N 576760 
        OPTIONS DIAGRAM 5047437-00-TYPE "EE"-MPE-UP TO S/N 576760
        SCHEMATIC 5048687-00-TYPE E'-MPE  FROM S/N 576761 TO A803N08540U
        WIRING DIAGRAM 5048687-00-TYPE E'-MPE  FROM S/N 576761 TO A803N08540U
        OPTIONS DIAGRAM 5048687-00-TYPE "E"-MPE  FROM S/N 576761 TO A803N08540U
        SCHEMATIC 5052537-00-TYPE "E" AND "EE"-MPE S/N A803N0854 WAND UP
        WIRING DIAGRAM 5052537-00-TYPE "E" AND "EE"-MPE  S/N A803N0854 WAND UP
        OPTIONS DIAGRAM 5052537-00-TYPE "E" AND "EE"-MPE S/N A803N0854 1UAND UP
        SCHEMATIC 5046247-OO-TYPE E'-MPC-UP TO S/N 576760
        WIRING DIAGRAM 5046247-00-TYPE E'-MPC-UP TO S/N 576760 
        OPTIONS DIAGRAM 5046247-00-TYPE E'-MPC-UP TO S/N 576760.
        SCHEMATIC 5048037-00-TYPE "EE"-MPC
        WIRING DIAGRAM 5048037-00-TYPE "EE"-MPC
        OPTIONS DIAGRAM 5048037-00-TYPE "EE"-MPC
        SCHEMATIC 5048737-00-TYPE "E"-MPC FROM S/N 576761 TO A803N08599U
        WIRING DIAGRAM 5048737-00-TYPE "E"-MPC FROM S/N 576761 TO A803N08599U
        OPTIONS DIAGRAM 5048737-00-TYPE "E'-MPC FROM S/N 576761 TO A803N08599U
        SCHEMATIC 5052547-00-TYPE "E" AND " EE"-MPC S/N A803N08600U AND UP
        WIRING DIAGRAM 5052547-00-TYPE "E" AND "EE'-MPC S/N A803N08600U AND UP
        OPTIONS DIAGRAM 5052547-00-TYPE "E" AND "EE"-MPC S/N A803N08600U AND UP
        SCHEMATIC 505 1 147-00-TYPE "E" AND "EE'-MPC S/N A899N0 1501UAND UP
        WIRING DIAGRAM 5051147-00-TYPE "E" AND "EE"-MPC S/N A899N01501U AND UP
        OPTIONS DIAGRAM 5051147-00-TYPE "E" AND "EE"-MPC S/NA899N0150 WAND UP
        SCHEMATIC 5045807-00-TYPE "E"-MPW-UP TO S/N 576819
        WIRING DIAGRAM 5045807-00-TYPE "E"-MPW-UP TO S/N 576819 
        OPTIONS DIAGRAM 5045807-00-TYPE "E'-MPW-UP TO S/N 576819
        SCHEMATIC 5047447-00—TYPE "EE'-MPW-UP TO S/N 576819 
        WIRING DIAGRAM 5047 447-OO-TYPE "EE"-MPW-UP TO S/N 576819 .
        OPTIONS DIAGRAM 5047447-00-TYPE "EE'-MPW-UP TO S/N 576819
        SCHEMATIC 5048727-00-TYPE "E"-MPW  FROM S/N 576820 TO A838N06613U
        WIRING DIAGRAM 5048727-00-TYPE "E"-MPW FROM S/N 576820 TO A838N06613U
        OPTIONS DIAGRAM 5048727-00-TYPE "E"-MPW FROM S/N 576820 TO A838N06613U
        SCHEMATIC 5052557-00-TYPE "E" AND "EE"-MPW  S/N A838N06614U AND UP
        WIRING DIAGRAM 5052557-00-TYPE "E" AND "EE"-MPW S/N A838N06614U AND UP
        OPTIONS DIAGRAM 5052557-00-TYPE "E" AND "EE'-MPW S/N A838N06614U AND UP
        SCHEMATIC 5046677-00-TYPE "E'-MTR-UP TO S/N 576845
        WIRING DIAGRAM 5046677-00-TYPE "E"-MTR-UP TO S/N 576845 
        OPTIONS DIAGRAM 5046677-00-TYPE "E'-MTR-UP TO S/N 576845
        SCHEMATIC 5048747-00-TYPE "E'-MTR  FROM S/N 576846 TO A817N05790U
        WIRING DIAGRAM 5048747-00-TYPE "E"-MTR FROM S/N 576846 TO A817N05790U
        OPTIONS DIAGRAM 5048747-00-TYPE "E"-MTR FROM S/N 576846 TO A817N05790U
        SCHEMATIC 5052567-00-TYPE "E" AND "EE"-MTR  S/N A817N05791 AND UP
        WIRING DIAGRAM 5052567-00-TYPE "E" AND "EE"-MTR S/N A817N0579WAND UP
        OPTIONS DIAGRAM 5052567-00-TYPE "E" AND "EE'-MTR  S/N A817N05791U AND UP
        SCHEMATIC 7524767-00-TYPE "E"-MLW-S/N B828N01501S AND UP
        WIRING DIAGRAM 7524767-00-TYPE "E"-MLW  S/N B828N01501S AND UP
        OPTIONS DIAGRAM 7524767-00-TYPE "E"-MLW  S/N B828N01501S AND UP
    4 DRIVE UNIT
        DRIVE UNIT-GENERAL
        DRIVE MOTOR ASSEMBLY
        UPPER HOUSING
        LOWER HOUSING
        DRIVE WHEEL
        REMOVAL
        INSTALLATION
        UPPER HOUSING
        REMOVAL
        INSTALLATION
        LOWER HOUSING
        DISASSEMBLY
        ASSEMBLY
        DRIVE UNIT
        REMOVAL
        INSTALLATION
        BEVEL PINION AND GEAR ADJUSTMENT
    5 BRAKE SYSTEM
        BRAKE SYSTEM-GENERAL
        BRAKE SHOE AND LINING ASSEMBLY
        REMOVAL-MPW, MLW AND MPE
        INSTALLATION-MPW, MLW AND MPE
        REMOVAL-MPC AND MTR
        INSTALLATION-MPC AND MTR
        BRAKE RELEASE ARM
        REMOVAL-MPW, MLW AND MPE
        INSTALLATION-MPW, MLW AND MPE
        BRAKE LINKAGE
        REMOVAL-MPE
        INSTALLATION-MPE
        REMOVAL-MPC AND MTR
        INSTALLATION-MPC AND MTR
        ADJUSTMENTS
        BRAKE ADJUSTMENT-MPW, MLW AND MPE
        BRAKE ADJUSTMENT-MPC AND MTR
        SERVICE AND PARKING BRAKE LINKAGE-MPC AND MTR
    6 CONTROL HANDLE
        CONTROL HANDLE-GENERAL
        REMOVAL-MPWAND MLW
        INSTALLATION-MPW AND MLW
        REMOVAL-MPE
        INSTALLATION-MPE
        CONTROL HANDLE HEAD
        REMOVAL
        INSTALLATION
        CONTROL HANDLEAND TOWER
        REMOVAL-MPC AND MTR
        INSTALLATION-MPC AND MTR
    7 LIFT LINKAGE AND LOAD WHEEL
        LIFT LINKAGEAND LOAD WHEELS-GENERAL
        LOAD WHEELS-MPW, MPEAND MPC
        REMOVAL
        INSTALLATION
        LIFT LINKAGEAND LOAD WHEEL ASSEMBLY-MPW, MPEAND MPC .
        REMOVAL
        INSTALLATION
        PULL ROD—MPW, MPEAND MPC
        REMOVAL
        INSTALLATION
        ROCKER ARM-MPW, MPEAND MPC
        REMOVAL
        INSTALLATION
        UPPER LINK-MPW, MPEAND MPC
        REMOVAL
        INSTALLATION
        ADJUSTMENTS -MPW, MPEAND MPC
        FORK HEIGHT
        CASTER WHEELS-MPEAND MPC
        REMOVAL
        REPLACEMENT
        DISASSEMBLY
        ASSEMBLY
        LOAD WHEELS-MTR AND MLW
        REMOVAL
        INSTALLATION
        LOAD WHEEL AXLE-MTR AND MLW
        REMOVAL
        INSTALLATION
        LOAD PLATFORM LINKAGE-MLW
        REMOVAL
        INSTALLATION
    8 HYDRAULIC SYSTEM
        HYDRAULIC SYSTEM-GENERAL
        HYDRAULIC SYSTEM-GENERAL
        SYSTEM OPERATION
        LIFTING A LOAD
        LOWERING A LOAD
        HYDRAULIC LINES
        HYDRAULIC OIL
        CLEANLINESS
        SOUND LEVEL
        HYDRAULIC UNIT
        REMOVAL
        INSTALLATION
        HYDRAULIC PUMP
        REMOVAL
        INSTALLATION
        HYDRAULIC PUMP RESERVOIR
        REMOVAL
        INSTALLATION
        HYDRAULIC CYLINDER
        REPACKING
        REMOVAL
        INSTALLATION
        RELIEF VALVE ADJUSTMENT
        TROUBLESHOOTING-LIFT ASSEMBLIES
        TROUBLESHOOTING-HYDRAULIC PUMP
        TROUBLESHOOTING-HYDRAULIC CYLINDERS
    9 BATTERY AND CHARGING SYSTEM
        BATTERY AND CHARGING SYSTEM-GENERAL
        SAFETY TIPS FOR HANDLING INDUSTRIAL TRUCK BATTERIES
        LEAD-ACID BATTERIES
        SPECIFIC GRAVITY
        CHEMICAL REACTION
        HOW TO SELECT THE BATTERY
        VOLTAGE OFA BATTERY
        BATTERY RATINGS
        KILOWATT HOURS
        THE BATTERYAS A COUNTERWEIGHT
        BATTERY MAINTENANCE
        MAINTENANCE RECORDS
        CLEANING THE BATTERY
        ADDING WATER
        HYDROMETER
        BATTERY TEMPERATURE
        CHARGING THE BATTERY
        TYPES OF BATTERY CHARGES
        METHODS OF CHARGING
        TROUBLESHOOTING THE CHARGER
        HOW TO KNOW WHEN THE BATTERY IS FULLY CHARGED
        BATTERY CHARGING AREA
        EQUIPMENT NEEDED
        TROUBLESHOOTING-BATTERY
        TROUBLESHOOTING-BATTERY
    10 USER SUPPORT INFORMATION
        SERVICE PARTS ORDERING INSTRUCTIONS
        TECHNICAL PUBLICATIONS
        PARTS MANUAL
        OPERATING MANUAL
        OPERATOR TRAINING
        SERVICE TRAINING COURSES
        SERVICE TRAINING MATERIALS
    11 ALPHABETICAL INDEX
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