Linde R14, R16, R20, R25 Electric Reach Truck 1120 Series Service Training (Workshop) Manual

Original Illustrated Factory Service Training (Workshop) Manual for Linde Electric Reach Truck Series 1120 Models R14, R16, R20, R25

Original factory manuals for Linde Forklift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate and repair your truck

Covered models:
   R14
   R16
   R20
   R25

Format: ZIP, Included:
   Service Training Manual, PDF, 366 Pages
   Circuit Diagrams, PDF, 40 Pages
Language: English

Contents:
   0. Product information
    Technical data
    Serial number
    Inspection and maintenance
    Service plan ° standard version
    Service plan ° as required
    1000-hour service plan
    3000 h Service plan
    6000 h Service plan
    Service plan ° cold store version
    Service plan ° as required (cold store version)
    500-hour service plan (cold store version)
    1500-hour service plan (cold store version)
    3000-hour service plan (cold store version)
    Transport
    Securing for transportation
    Jacking up the truck
    Hoisting the truck
    Jacking the truck
    Operating material
    Lubricants and operating materials
    Tightening torques
    Tightening torques
    - outside works standard
    Tightening torques for standard pitch threads
    Tightening torques for fine pitch threads
    Special tools
    Special tools and measuring instruments
    Diagnostics
    Overview of diagnostics
    Pathfinder
    Log files
    Software update for Canbox
    Guided diagnosis
    Load controller
    Starting the diagnostic program
    Exiting the diagnostics program
    Code lists
    Error lists
    Driving codes
    Working hydraulics codes
    Driving and working hydraulics power module codes
    Steering codes
    Codes display
   1. Motor
    Testing the motor ° general
    Preparation
    Visual inspection
    Winding test and technical data forthe drive motor and pump motor
    Rotor testing
    Drive wheel motor connection
    Drive motor 1 M1plug positions
    Power module connections
    Cleaning
    Cleaning the motor drive wheel
    Sensors
    Rev sensor
    Temperature sensor
    Forced ventilation
   2. Axle
    Mechanical drive axle
    Gearbox
   3. Chassis, bodywork and fittings
    Chassis, bodywork and fittings
    Panels
    Covers and cowlings
    Driver`s seat
    Gas compression spring
    Operating console
    Armrest
    Plug connections and electrical armrest components
    CAN node A13
    Display
   4. Chassis frame
    Steering system
    Steering overview and function
    Steering wheel unit 3R11
    Drive wheel position sensor 3R12
    Steering variants
    Wheels and tyres
    Wheels and tyres
    Battery
   5. Operating devices
    Accelerator
    Function
    Stop screws
    Brake system
    Function of the brake system
    Electric brake
    Emergency steering and parking brake release
    Parking brake Y1
    Function of the electrical brake
    Brake pedal potentiometer 1R25
    Hydraulic service brake
    Hydraulic brake system
    Load wheel brake
    Joysticks
    Joystick variants
    Joystick ° function characteristics
    Joystick configurations
    Energy-saving mode
    Economy mode
   6. Electrics/electronics
    General
    Safety information for the electrical system
    Cleaning the electrical system
    Insulation testing
    EMC- Electromagnetic compatibility
    CAN bus
    Electrostatic charging
    Truck plug positions
    Contactor carrier
    Functional overview
    Control emergency stop switch
    Relay
    Power modules
    Description
    Power module A1 pin assignment
    Signals
    Electrical components of contactor carrier
    Voltage transformer
    Charging circuit
    Main current fuses
    Control current fuses
    Battery
    Battery connection assembly
    Battery carrier
    Truck control unit
    Truck control unit overview
    Truck control unit A2 pin assignment
    Power supply
    Power supply for external components
    Activation of main contactor
    Charging circuit
    Seat switch enable signal
    Accelerator 1A4
    Single-pedal drive direction switch, 1S13
    Parking brake 1 S4 push button
    Brake pedal sensor 1 R25
    Battery lock sensor
    Configurable relay drivers
    Joysticks
    Output signals
    Valve activation
    Dead man push button, single pedal 1S11
    Steering controller signals
    Fan control
    Brake fluid monitoring
    Signal horn
    Curve-dependent speed reduction
    Reach carriage position sensors
    Display
    Operator`s display
    Lift height indicator (LHI)
    Lift height measurement
    Lift height measuring system
   7. Hydraulics
    Depressurising the hydraulic system
    Depressurisation
    Pump motor
    Pump motor 2M1 plug positions
    Control valve
    Overview
    Control valve block functional description
    Hydraulic oil filters
    Return line filter
   8. Load lift system
    Lift mast
    Overview
    Emergency lower
    Hydraulic connection plug system
    Securing the lift mast
    Removal of lift mast BR1501 and BR1502
    Assembly preparation for lift mast series 1501
    Assembling the lift mast series 1501
    Disassembling the lift mast series 1502
    Assembly preparation for lift mast series 1 502
    Assembling the lift mast series 1502
    Adjusting eccentric roller series 1501 and series 1502
    Roller play
    Bleeding the lift cylinder
    Assembling sideshift cylinder and tilt cylinder series 1 501 and series 1 502
    Lift mast chains
    Adjusting the 1501 series lift mast chain
    Adjusting the 1 502 series lift mast chain
    Forks
   9. Special equipment, accessories
    Special equipment and CO adaptor connector
    Adaptor connector (special equipment) 6X63
    Lighting
    Lighting
    Fork carriage
    Horizontal position of the fork arms
    Centring of sideshift

   Annex
   10. Circuit diagrams
    Wiring diagrams
    Basic equipment wiring diagram series 11 20 sheet 01 (from 09/2012)
    Basic equipment wiring diagram for series 1120 sheet 02 (from 09/2012)
    Basic equipment wiring diagram series 1 1 20 sheet 03 (from 09/2012)
    Basic equipment wiring diagram series 1 1 20 sheet 04 (from 09/2012)
    Maximum wiring diagram for series 1120sheet01 (from 09/2012)
    Maximum wiring diagram for series 11 20 sheet 02 (from 09/2012)
    Maximumwiringdiagramforseries1120sheet03(from09/2012)
    Maximum wiring diagram for series 11 20 sheet 04 (from 09/2012)
    Special lighting equipment
    Electrical wiring diagram for driver`s seat
    CAN options special equipment
    Special equipment ° heating system
    Lift mast wiring diagram
    Hydraulic circuit diagrams
    Hydraulic circuit diagram
    Mast type 1501
    Masttype 1501with additional hydraulics
    Mast type 1502
    Mast type 1 502 with additional hydraulics