Toyota LPG Forklift Truck: 5FG33, 5FG35, 5FGE35, 5FG40, 5FG45 Workshop Service Manual

Toyota LPG Forklift Truck: 5FG33, 5FG35, 5FGE35, 5FG40, 5FG45 Workshop Service Manual

Original Illustrated Factory Workshop Service Manual for Toyota IC-Engined Forklift Truck Type 5FG, 5FD.

Original factory manuals for Toyota (BT) Forclift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate, maintenance and repair your truck. All Manuals Printable, contains Searchable Text and Navigation Bookmarks

Covered models:
    5FG33
    5FG35
    5FG40
    5FG45
    5FGE35

Format: PDF, 559 Pages
Language: English

Contents:
    GENERAL 
        EXTERIOR VIEWS 
        VEHICLE LISTING 
        ABBREVIATIONS 
        OPERATIONAL TIPS 
        STANDARD BOLT & NUT TIGHTENING TORQUE 
        BOLT STRENGTH TYPE IDENTIFICATION  METHOD 
        TIGHTENING TORQUE TABLE 
        PRECOAT BOLTS 
        HIGH PRESSURE HOSE FITTING 
        TIGHTENING TORQUE 
        FRAME NUMBER 
        WIRE ROPE SUSPENSION ANGLE LIST 
        SAFE LOAD FOR EACH WlRE ROPE 
        SUSPENSION ANGLE 
        COMPONENTS WEIGHT 
        RECOMMENDED LUBRICANT QUANTITY &TYPES 
        LUBRICATION CHARTS 
        PERIODIC MAINTENANCE 
        INSPECTION METHOD 
        PERIODIC REPLACEMENT LUBRICANTS AND PARTS
    ENGINE
        GENERAL
        SPECIFICATIONS
        ENGINE ASSY
        REMOVAL (CLUTCH MODEL)
        INSTALLATION (CLUTCH MODEL)
        REMOVAL (TORQUE CONVERTER MODEL) ...
        INSTALLATION (TORQUE CONVERTER MODEL)
        AIR BLEEDING FROM FUEL SYSTEM (DIESEL ENGINE MODEL)
        WATER DRAINING FROM SEDIMENTER (DIESEL ENGINE MODEL)
        ENGINE SPEED ADJUSTMENT (DIESEL ENGINE MODEL)
        ENGINE SPEED ADJUSTMENT (GASOLINE ENGINE MODEL)
        ACCELERATOR PEDAL
        ACCELERATOR PEDAL ADJUSTMENT
        AIR CLEANER
        COMPONENTS
        SPECIFICATIONS
        INSPECTION
        HOT AIR INTAKE (GASOLINE ENGINE MODEL)
        RADIATOR
        COMPONENTS
        SPECIFICATIONS
        COOLANT AND COOLANT
        CAPACITY
        FAN DRIVE SYSTEM
            REMOVAL,  INSPECTION,  ASSEMBLY AND INSTALLATION 
        FAN BELT TENSION ADJUSTMENT
        BATTERY
        COMPONENTS
        SPECIFICATIONS
        INSPECTION
    CLUTCH 
        GENERAL 
        SPECIFICATIONS 
        COMPONENTS 
        CLUTCH 
            REMOVAL, DISASSEMBLY, INSPECTION, ASSEMBLY, INSTALLATION 
        OIL CLUTCH AND CLUTCH HOUSING AND 
        RELEASE FORK SHAFT 
            REMOVAL,  DISASSEMBLY, INSPECTION, ASSEMBLY, INSTALLATION 
        CLUTCH BOOSTER 
        GENERAL 
        TROUBLESHOOTING 
        COMPONENTS 
            REMOVAL, DISASSEMBLY,  INSPECTION, ASSEMBLY, INSTALLATION 
        CLUTCH RELEASE CYLINDER 
        GENERAL 
        COMPONENTS 
            REMOVAL, DISASSEMBLY, INSPECTION, ASSEMBLY, INSTALLATION 
        AIR BLEEDING FROM CLUTCH 
        CLUTCH ADJUSTMENT 
    TORQUE CONVERTER 
        GENERAL 
        HYDRAULIC CIRCUIT DIAGRAM 
        SPECIFICATION 
        TROUBLESHOOTING 
        COMPONENTS 
        TRANSMISSION COVER AND CONTROL 
        VALVE ASSY 
            REMOVAL,  DISASSEMBLY, INSPECTION, ASSEMBLY,  INSTALLATION  
        TORQUE CONVERTER  
            REMOVAL, DISASSEMBLY, INSPECTION, ASSEMBLY,  INSTALLATION  
        STATOR SHAFT AND OIL PUMP 
            REMOVAL, DISASSEMBLY, INSPECTION, ASSEMBLY, INSTALLATION  
        TORQUE CONVERTER AND TRANSMISSION ASSY WITH DIFFERENTIAL 
            REMOVAL 
        TRANSMISSION 
            DISASSEMBLY, INSPECTION, ASSEMBLY, lNSTALLATION 
        OUTPUT GEAR AND DIFFERENTIAL 
            REMOVAL,  DISASSEMBLY, INSPECTION AND ASSEMBLY, INSTALLATION  
        MEASUREMENT AND TEST 
    TRANSMISSION & DIFFERENTIAL
        GENERAL 
        SPECIFICATIONS 
        COMPONENTS 
        TRANSMISSION & DIFFERENTIAL 
            REMOVAL, DISASSEMBLY, INSPECTION, ASSEMBLY, INSTALLATION 
    FRONT AXLE 
        GENERAL 
        COMPONENTS 
        FRONT AXLE ASSY 
            REMOVAL, DISASSEMBLY, INSPECTION, ASSEMBLY, INSTALLATION
    REAR AXLE 
        GENERAL 
        SPECIFICATIONS 
        COMPONENTS 
        REAR AXLEASSY 
            REMOVAL,  DISASSEMBLY, INSPECTION, ASSEMBLY, INSTALLATION 
        REAR AXLE HUB 
           REMOVAL AND DISASSEMBLY, INSPECTION,  ASSEMBLY AND ADJUSTMENT 
        STEERING KNUCKLE AND KING PIN 
           REMOVAL AND DISASSEMBLY,  INSPECTION, ASSEMBLY AND ADJUSTMENT 
        REAR WHEEL ALIGNMENT 
        TOE-IN 
        TURNING RADIUS 
        CAMBER. CASTER AND 
        KING-PIN ANGLES 
        TIE ROD END BOOTS FITTING PROCEDURE .
    STEERING 
        GENERAL 
        COMPONENTS. 
        STEERING GEAR BOX ASSY 
            REMOVAL,  DISASSEMBLY,  INSPECTION 
        BEARING AND OIL SEAL REPLACEMENT 
           ASSEMBLY AND ADJUSTMENT,  INSTALLATION 
        MAST JACKET ASSY 
           REMOVAL, DISASSEMBLY,  INSPECTION,  ASSEMBLY, INSTALLATION 
        POWER CYLINDER 
           REMOVAL, DISASSEMBLY, INSPECTION, ASSEMBLY AND ADJUSTMENT, INSTALLATION 
        OIL PRESSURE TEST 
        DRAG LINK 
        ADJUSTMENT 
    BRAKE
        GENERAL 
        SPECIFICATIONS 
        FRONT BRAKE 
        COMPONENTS 
            REMOVAL, INSPECTION, ASSEMBLY 
        AIR BLEEDING 
        AUTOMATIC ADJUSTER OPERATION TEST 
        BRAKE ADJUSTMENT AND BRAKING FORCE 
        INSPECTION 
        BRAKE BOOSTER 
        TROUBLESHOOTING 
        COMPONENTS  
            REMOVAL,  DISASSEMBLY, INSPECTION, ASSEMBLY, INSTALLATION  
        PARKING BRAKE 
            COMPONENTS 
            TIPS ON SERVICE OPERATION 
            ADJUSTMENT 
        BRAKE PEDAL 
            COMPONENTS 
            ADJUSTMENT 
    BODY 
        COMPONENTS 
        COMBINATION METER 
            REMOVAL, DISASSEMBLY, ASSEMBLY AND INSTALLATION  
        BALANCE WEIGHT 
            REMOVAL 
    MATERIAL HANDLING SYSTEM 
        HYDRAULIC PRESSURE PIPING 
        HYDRAULIC CIRCUIT 
        CLUTCH VEHICLE HYDRAULIC 
        CIRCUIT (STD) 
        TORQUE CONVERTER VEHICLE 
        HYDRAULIC CIRCUIT (STD) 
        NATURAL DROP TEST 
        NATURAL FORWARD TEST 
        OIL LEAK TEST 
        LIFT CYLINDER 
        TILT CYLINDER .
    MAST 
        V MAST ASSY
        COMPONENTS
            REMOVAL, DISASSEMBLY, INSPECTION, ASSEMBLY, INSTALLATION
        LIFT BRACKET
            REMOVAL,  DISASSEMBLY,  INSPECTION,  ASSEMBLY AND INSTALLATION
        CHAIN WHEEL AND CHAIN
            REMOVAL,  INSPECTION, INSTALLATION
        ADJUST NUT TIGHTENING PROCEDURE 
            ADJUSTMENT
        FORKS
            REMOVAL, INSTALLATION, INSPECTION
        MAST ADJUSTMENT
        LIFT BRACKET LIFT ROLLER
            ADJUSTMENT
        LIFT BRACKET SIDE ROLLER
            ADJUSTMENT
        MAST ROLLER ADJUSTMENT
        MAST STRIP ADJUSTMENT
        LIFT CYLINDER ROD SHIM ADJUSTMENT (PREVENTION OF UNEVEN LIFTING)
        FV SV FSV MAST ASSY
        COMPONENTS
        MAST ADJUSTMENT (FV SV FSV)
        LIFT ROLLER AND SIDE ROLLER
        ADJUSTMENT AT LIFT BRACKET
        LIFT ROLLER ADJUSTMENT AT MAST ..
    CYLINDER 
        LIFT CYLINDER
            GENERAL
            SPECIFICATIONS 
            COMPONENTS (V)
            REMOVAL (V)
            DISASSEMBLY (V)
            INSPECTION (V)
            ASSEMBLY (V)
            INSTALLATION (V)
        FLOW REGULATOR VALVE
            SPECIFICATION
            REMOVAL
            INSPECTION
            INSTALLATION
            SPECIFICATIONS
            REMOVAL
            DISASSEMBLY
            INSPECTION
            INSTALLATION
           TILT
           FORWARD/BACKWARD
    OIL PUMP 
        GENERAL 
        SPECIFICATIONS 
        COMPONENTS 
        REMOVAL, DISASSEMBLY, INSPECTION, ASSEMBLY, INSTALLATION  
        TEST METHOD 
        OIL PUMP DRIVE SHAFT 
        GENERAL 
           COMPONENTS 
           REMOVAL, DISASSEMBLY, INSPECTION, ASSEMBLY, INSTALLATION  
    OIL CONTROL VALVE 
        GENERAL 
        HYDRAULIC PRESSURE CIRCUIT 
        DIAGRAM 
        SPECIFICATIONS 
        COMPONENTS 
        OIL CONTROL VALVE ASSY 
            REMOVAL, DISASSEMBLY, INSPECTION, ASSEMBLY, INSTALLATION, ADJUSTMENT .
    APPENDIX
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