Linde LPG forklift Truck H-Series Type 394: H40T, H45T, H50T Operating Instructions (User Manual)

Original Illustrated Factory Operating Instructions (User Manual) for Linde LPG klift Truck H-Series Type 394.

Original factory manuals for Linde Forklift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate and repair your truck

Covered models:
H40T
H45T
H50T

Format: PDF, 317 Pages
Language: English

Contents:

1. Introduction
   Your forklift truck 
   Permissible use 
   Impermissible use 
   Description of use and climatic conditions
   Symbols used 
   Technical description 
   Truck operation when using a shovel 
   Receiving the industrial truck 
   Legal requirements for marketing 
2. Safety
   Safety guidelines 
   Residual risks 
   Stability 
   In the case of tip-over 
   Handling consumables 
   Competent person
   Regulations
   Safety informationon the LPG system 
   Safety guidelines for LPG (extract) 
   Safety measures when working on ignition systems 
   Instructions for fitting attachments 
   Fork carriage emergency lowering 
   Emergency exit with attached rear window 
3. Overview
   Identificationplates 
   General view
   Operating devices 
   Display unit 
   Switch panel 
4. Operation
   Service plan before initial commissioning 
   Running-in instructions 
   Pre-shift-checks
   Standard equipment 
   Entering and exiting the truck 
   Adjusting the standard driver’s seat and comfort driver’s seat
   Adjustingtheheight-adjustablecomfortdriver’sseat 
   Adjusting the luxury driver’sseat 
   Adjustingthearmrest 
   Adjustingthesteeringcolumn 
   Settingtheclock 
   Opening the gas shut-off valve 
   Seatbelt 
   Drive engine (dual pedaloperation) 
   Closinggasshut-offvalve 
   Driving (dual-pedal operation) 
   Drive engine (single pedal operation) 
   Closinggasshut-offvalve 
   Driving (single-pedal operation) 
   Steeringsystem 
   Brakesystem 
   Signal horn 
   Joystick with centrallever operation 
   Joystickwithsingleleveroperation 
   Special equipment 
   Depressurisation 
   Driver’scab 
   Lighting 
   Windscreenwiper 
   Window heater
   Heating system, air conditioning
   Linde Forklift DataManagement (LFM)
   Adjustingthedriver’sseatwithrotatingdevice 
   Liftmastpositioning 
   Working under load
   Beforetakingupaload 
   Adjustingtheforkspread 
   Takingupload 
   Travellingwithload 
   Settingdownloads 
   Tow coupling 
   Before leaving the lift truck unattended 
   Beforeleavingthetruck 
   Loading / Transporting 
   Securing the hose pulley againstrollingup 
   Removingtheliftmast 
   Driving without the lift mast
   Loading 
   Transportation by lorry or low loading trucks 
5. Maintenance
   General points
   Inspection and maintenance data 
   Recommendations for consumables
   Inspection and maintenance overview 
   Service plan as required 
   1000hserviceplan 
   3000hserviceplan 
   6000hserviceplan 
   12,000hserviceplan 
   Engine
   Checking the engine oillevel 
   Changing the engine oil 
   Changing the engine oil filter
   Gas system: Checkingthelevel 
   Changing the LPG cylinder
   FillingtheLPGtank(specialequipment) 
   Change the LP gas filter 
   CheckthesettingoftheLPGmixer 
   Cleaning the evaporator / pressure regulator
   LPG system: visualinspection, odour inspection 
   CheckingtheLPGsystemfordamageandleaks 
   Change the high-pressure gas hoses 
   Check the CO content in the exhaust gas  
   Checkingthecoolantlevel 
   Changing the coolant  
   Checking coolantconcentration 
   Cleaning the water cooler and hydraulic oil cooler, and checking them for leaks 
   Check the engine mounting for condition and security 
   Check condition of the ribbed V-belt 
   Replacing ribbed V-belt 
   Changing the air filter cartridge, checking the vacuum-operated switch  
   Changing the air filter safety cartridge
   Check the dust discharge valve 
   Cleaning the prefilter (special equipment) 
   Cleaning the oil bath air filter (special equipment) 
   Change the oil in the oil bathair cleaner (Optional) 
   Checking the intake and exhaust pipes for leaks  
   Changing the spark plugs
   Gearbox 
   Axle clamps and wheel motors: checking the mountings 
   Checking and adjusting the side stop son the drive axle 
   Checking the drive axle bearingsforwear 
   Checking the hydraulic pump’s mounting on the engine
   Chassis, bodywork and fittings 
   Cleaning the truck 
   Bonnet  
   Floorplate 
   Maintaining the heating system and air conditioning (special equipment) 
   Checking the condition and correct function of the seat belt 
   Checking fastening of chassis, tilt cylinder and steering axle 
   Checking and oiling other bearing points and joints 
   Topping up the washer system water tank (special equipment) 
   Chassis frame 
   Wheel change
   Tighten the wheel nuts 
   Checkthetyresfordamageandforeignobjects 
   Checking the tyre pressure 
   Checkingtheconditionoftheantistaticbelt 
   Cleaning and greasing the steering axle 
   Checking the mountings of the steering cylinder and steering pivot pin 
   Controls 
   Checking the parking brake for correct operation  
   Checking the pedals
   Checking the bellow sat the actuating lever 
   Electrics 
   Check the condition and secure positioning of electric cables, cable connectors and connections  
   Battery: checkthecondition, acidlevelandaciddensity 
   Hydraulics
   Change hydraulic oil   
   Hydraulic system: Check the oillevel 
   Hydraulic system: changing the filter
   Check the bleeder valve on the hydraulic oil tank for correct operation   
   Check the hydraulic system forleaks 
   Check tilt cylinder bearings for wear 
   Check the tension of double hoses 
   Load lift system 
   Workingontheliftmastandatthefrontofthetruck 
   Cleaningandsprayingtheliftmastchain 
   Lift mast, lift mast chains, lift cylinder and end stops: Check mounting, condition and
   function  
   Adjustingtheliftmastchain 
   Checktheforksandforkquick-releases 
   Clean sideshift (specialequipment)andgrease,checkfastening 
   Checking the slide guides on the sideshift (special equipment) for wear  
   Self-help 
   Opening the cover to the electricalsystem 
   Fuses for basic and special equipment 
   Main fuses in engine compartment
   Diagnosticconnector 
   Malfunctions during operation
   Malfunctions, Causes and Remedies (LPG engine)
   Malfunctions, causes andremedies(hydraulicsystem) 
   Jumpstart  
   Towing 
   Shutting down 
   Placingthetruckinstorage 
   Disposalofoldtrucks 
6. Technical data
   Type sheet H 40 T, as at 07/2011 
   Type sheet H 45 T, as at 07/2011 
   Type sheet H 50 T/500, as at 07/2011 
   Type sheet H 50 T/600, as at 07/2011 
   Type sheet H 40 T elevated driver’s compartment, as at 07/2011 
   Type sheet H 45 T elevated driver’s compartment, as at 07/2011 
   Type sheet H 50 T/500 elevated driver’s compartment, as at 07/2011
   Type sheet H 40 T container,as at 07/2011 
   Type sheet H 45 T container, as at 07/2011 
   Type sheet H 50 T/500 container, as at 07/2011 
   Type sheet H 50 T/600 container, as at 07/2011 
   Truck configuration 
   Tyre variants and rim sizes 
   Load capacity diagramsand lift mast data as at 07/2011 
   Additional capacity rating plate for attachments
   Noise emission values 
   Vibration characteristic values for bodily vibrations 
   Annex
7. Circuit diagrams
   Wiring diagram 
   Basic equipment for LPG — Sheet 01 
   Basic equipmentforLPG—sheet02 
   Basic equipment for LPG — sheet 03 
   Special equipment sheet 01 — working spotlight  
   Special equipment sheet 02 — Windscreen wipers, seat heater, seat with air suspension 
   Special equipment sheet 03 — Heating system, air conditioning, flashing/rotating
   beacon, reversing signal, interior lighting/clipboard lighting 
   Special equipment sheet 04 — hazard warning system for reverse travel, truck deactivation,mastpositioning 
   Special equipment sheet 05 — particle filter, radio 
   Special equipment sheet 06 — Higher lighting, 12 V socket, diesel filter water trapwarning 
   Special equipment sheet 07 – Truck data management, LPG volume display   
   Special equipment sheet 08 – LPG volume display for volumetric filling withshut-off
   valve, changing particle filter, camera system 
   Special equipment sheet 09 — battery main switch with display unit power supply, rear centrebrake/taillight 
   Special equipment sheet 10 — third auxiliary hydraulics with third joystick 
   Special equipment sheet 11 — Lighting, direction indicator and hazard warning system,brakelight   
   Special equipment sheet 12 —single lever for lifting/lowering, tilting, single auxiliary
   hydraulics and double auxiliaryhydraulics 
   Hydraulic circuit diagram 
   Traction,workingandsteeringhydraulics 
   Accumulator  .
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