Linde Electric Forklift Truck E346 Series: E18, E20, E20P Workshop Service Manual

Original Illustrated Factory Workshop Service Manual for Linde Electric Forklift Truck E346 Series.

Original factory manuals for Linde Forklift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate and repair your truck

Covered models:
    E18
    E20
    E20P

Format: PDF, 304 Pages
Language: English

Contents:
    0. Product information
        Tightening torques
        Tightening torques Standard pitch threads
        Tightening torques fine pitch threads
        Special tools
        Special tools and measuring instruments
        Diagnostics
        Overview
        Code lists
        Error code display
        Driving codes
        Operating hydraulics codes
        Codes display
        Traction power module codes
        Working hydraulics power module codes
    1. Engine/Motor
        Drive axle AK20E-02
        Overview
        Connector positions on drive axle
        Dismantlingthe drive axle
        Traction motor
        Technical data
        Changing bearings and shaft seal
        Pump motor
        Technical data
        Replace bearing and shaft seal
        Motor testing
        Preparation
        Visual inspection
        Winding test
        Rotor testing
        Motor connection
        Terminal board drive motors
        Traction motor power module
        Terminal board pump motor
        Power module pump motor
        Cleaning
        Cleaning the motor - drive axle
        Sensors
        Speed sensor
        Temperature sensor
        Forced ventilation
        Overview
        Replacing the fan
    2. Wheel drive
        Planetary transmission
        Wheel Removal and Installation
        Function characteristics
        Changing the shaft seal
    3. Chassis, bodywork and fittings
        Driver's seat
        Replace seat switch and switch plate
    4. Chassis frame
        Steering system
        Function characteristics
        Steering actuation
        Steering control valve
        Steering column
        Fifthwheel steering
        Function characteristics
        Dismantle turntable steering axle
        Disassemble and seal the turntable steering axle
        Section Turntable steering axle
        Installing the fifth-wheel steering axle
        Steering angle sensor
        Steering angle sensor 3B1
        Replacing the steering angle sensor
    5. Controls
        Accelerator
        Function
        Replacement
        Stop screws
        Brake system
        General
        Electrical brake
        Function characteristics
        Hydraulic service brake
        Function characteristics
        Brake valve (without towing lever)
        Towing the truck
        Setting
        Joysticks
        Joystick variants
        Function characteristics
        Replacement
    6. Electrics / Electronics
        General
        Safety instructions for electrical equipment
        Insulation testing
        Operational overview
        Connector positions
        Power modules
        Description
        Assembly
        Plug pin assignment
        Signals
        Electrical components
        Contactor Assembly
        Central negative point X31
        Central positive point X30
        Emergency stop switch
        Voltage transformers
        Current Sensor
        Main current fuses
        Maxi fuses
        Control Fuses
        Relay slots
        Potential dividers
        Charging circuit
        Main contactor
        Battery plug connector
        Coding plug connector
        Lighting switches
        Truck control
        Overview
        Pin Assignment for Plug X13
        Power supply
        Charging circuit
        Release signal
        Power supply of external components
        Accelerator 1A4
        Single-pedal drive direction switch 1S1 3
        Switch parking brake 1 S2
        Switch Stop pedal 1 S3
        Truck coding
        Relay drivers Traction
        Battery discharge state
        Joysticks
        Output signals
        Valve control
        Accumulator charging valve
        Steering column sensor
        Steering angle sensor
        Axle temperature
        Fan control
        Indicator unit
        Function characteristics
        Hour meter
        Service interval indicator
        Time
        Speed indicator
        Steering angle indicator
        Parking brake symbol
        Discharge indicator
        Warning lights
        Internal hour meter
        Connector plug
    7. Hydraulics
        Hydraulic components
        Hydraulic pump
        Priority valve
        Accumulator
        Pressure sensors
        Control valve
        Overview
        Adjusting pressure relief valve
        Valve coils
        Emergency lowering screw
        Adjustment of maximum lifting and lowering speed
        Tilt cylinder
        Removing the tilt cylinders
        Sealing the tilt cylinders
        Setting the tilt angle
    8. Load lift system
        Lift mast
        Triplex mast
        Removing the centre lift cylinder
        Removing the inner mast lift cylinder
        Removing the centre mast lift cylinder
        Lift cylinder
        Sealing the lift cylinders (lift mast from 02/2007 onwards)
        Line breakage protection
        End damping
        Mast Removal and Installation
        Lift mast chains
        Adjust lift mast chain
        Roller play
        Hose carriage
        Operating principle
    9. Special equipment, supplies
        Components electric special equipment
        Voltage transformers
        Lighting
        Lighting switches
        Lighting and warning system
        Rear lights
        Working headlights
    99. Scheduled Maintenance
        Maintenance Charts
        General maintenance information
        Initial Maintenance afterthe first 50 hours
        Maintenance at 1 000 Hours
        Maintenance at 3000 Hours
        Maintenance at 6000 Hours
        Recommended Lubricants and Supplies
        Sideshifter maintenance (optional equipment)
        Transmission
        Check wheel gear for leaks
        Checking the wheel gear oil level
        Changing the gear lubricant oil
        Chassis
        Checking the fastenings on the counterweight, overhead guard, battery, tilt cylinders, electric motors, chassis, wheel gear and steering axle
        Check and Grease Seat Rails
        Checking the tilt cylinders for secure positioning and wear, cleaning and greasing them
        Checking the brake system
        Wheels and Tires
        Cleaning the turntable steering axle
        Other cleaning and greasing
        Controls
        Check Pedals and Linkage
        Electrical
        Checking the condition and secure positioning of electric cables, cable connectors and connections
        Cleaning and checking fans for correct operation
        Checking cooling elements of drive axle for soiling, clean if necessary
        Checking the main contactor (switch-on contactor)
        Hydraulics
        Checking the Hydraulic Oil
        Checking the working and steering hydraulics for leakage
        Changing the hydraulic oil
        Mast
        Check secure fastening, condition and function of lift mast, lift mast chains, lift cylinders and end stops
        Lift chain adjustment
    Annex
    10. Circuit diagrams
        Wiring diagrams
        Basic equipment sheet 1
        Basic equipment sheet 2
        Lights and options sheet 1
        Lights and options sheet 2
        Hydraulic circuit diagrams
        Hydraulic circuit diagram for basic truck
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