Linde LPG Forklift Truck H-Series Type 393: H25T-02, H30T-02, H35T-02 User Manual

Original Illustrated Factory Operating Instructions (User Manual) for Linde LPG Forklift Truck E-Series Type 393

Original factory manuals for Linde Forklift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate and repair your truck

Covered models:
H25T-02
H30T-02
H35T-02

Format: ZIP, Included:
Original instructions PDF, 282 Pages
Custimized options, Original instructions, PDF, 28 pages
Language: English

Contents:

1 Introduction
   Your forklift truck 
   Intended use 
   Impermissible use 
   Description of use and climatic conditions 
   Closing the LPG consoles without LPG cylinder fitted 
   Symbols used 
   Technical description 
   Truck operation when using ashovel 
   Receiving the industrial truck 
   Legal requirements for placing on themarket 
2 Safety
   Safety guidelines 
   Residual risks 
   Stability 
   In the case of tip-over 
   Handling consumables 
   Competent person 
   Regulations 
   Safety information on the LPG system 
   Safety guidelines for LPG (extract) 
   Safetymeasures when working on ignition systems 
   Fit attachments 
   Fork carriage emergency lowering 
   Emergency exit with attached rear window 
3 Overview
   Identification plates 
   Truck overview 
   Operating devices 
   Display unit 
   Switch panel 
4 Operation
   Service plan before initial commissioning 
   Running-in instructions 
   Pre-shift checks 
   Standard equipment 
   Entering and exiting the truck 
   Adjusting the standard driver’s seat and comfort driver’s seat 
   Adjustingtheheight-adjustablecomfortdriver’sseat  
   Adjusting the luxury driver’sseat 
   Adjustingthearmrest  
   Adjustingthesteeringcolumn  
   Settingtheclock  
   Opening the gas shut-off valve 
   Seatbelt 
   Starting and stopping the internal combustion engine (dual-pedal operation) 
   Closingthegasshut-offvalve  
   Driving (dual-pedal operation) 
   Starting and stopping the internal combustion engine (single-pedal operation) 
   Closingthegasshut-offvalve  
   Driving (single-pedal operation) 
   Steeringsystem  
   Brakesystem 
   Signal horn 
   Joystick with central lever operation 
   Joystickwithsingleleveroperation  
   Special equipment 
   Depressurisation  
   Driver’scab  
   Lighting  
   Windscreenwiper 
   Window heater 
   Heating system, air conditioning 
   Linde Forklift Data Management (LFM) 
   Adjustingthedriver’sseatwithrotatingdevice  
   Liftmastpositioning  
   Sweeperfunction  
   Workingwithaload 
   Beforepickingupaload  
   Adjusting the forkarmdistance 
   Pickingupaload 
   Travellingwithload 
   Settingdownloads 
   Towingdevice 
   Before exiting the truck 
   Before leaving the truck 
   Loading/transporting 
   Securing the hose pulley against rolling up  
   Removingtheliftmast 
   Driving without the liftmast 
   Loading 
   Transportation by lorry or low-bedsemi-trailer 
5 Maintenance
   General points 
   Inspection andmaintenance data 
   Recommendations for consumables 
   Inspection andmaintenance overview 
   Serviceplanasrequired 
   1000-hour service plan  
   3000-hour service plan 
   6000-hour service plan  
   9000-hour service plan  
   Engine 
   Checking the engine oil level 
   Changing the engine oil and engine oil filter  
   Gas system: Checkingthelevel 
   Changing an LPG single cylinder 
   Changing the LPG double cylinder (special equipment) 
   Filling the LPG tank (specialequipment) 
   Changing the spark plugs 
   Changing the gas filter  
   Cleaning the evaporator/pressureregulator 
   Gassystem:Checkingsettingsandcontrol 
   CarryingoutavisualandodourinspectionontheLPGsystem 
   Checking the LPG systemfordamageandleaks 
   Change the high-pressure gas hoses 
   Check the coolant level 
   Change the coolant 
   Check the coolant concentration 
   Cleaning the water cooler and hydraulic oil cooler, and checking themfor leaks 
   Checking the condition and secure positioning of the engine support and engine mounting 
   Check the condition of the V-ribbedbelt 
   Changing the V-ribbed belt    
   Changing the toothed belt and tensioning pulley   
   Changing the water pump 
   Checkingthetoothedbeltdrive  
   Changing the air filter cartridge 
   Changing the air filter safetycartridge 
   Checkthedustdischargevalve 
   Cleaning the prefilter (special equipment) 
   Cleaning the oil bath air filter(specialequipment) 
   Change the oil in the oil bath air cleaner (Optional)  
   Check the intake and exhaust pipes for leaks 
   Check the CO content in the exhaust gas 
   Gearbox 
   Checkingthefasteningsoftheaxleclampsandwheelmotors  
   Checking and adjusting thesidestopsonthedriveaxle 
   Checkingthedriveaxlebearingsforwear  
   Hydraulicpump:Checkingthemountingontheengine  
   Chassis, bodywork and fittings 
   Cleaning the truck 
   Bonnet   
   Bottomplate 
   Maintaining the heating systemand air conditioning (special equipment) 
   Checking the seat belt for condition and function   
   Chassis: Checking themounting 
   Checking and oiling the bearing pointsand joints  
   Topping up the washer system container (special equipment) 
   Chassis frame 
   Changing wheels 
   Tightening the wheel fastenings 
   Checking the tyres fordamageandforeignobjects 
   Checkingthetyrepressure  
   Checkingtheconditionoftheantistaticbelt  
   Cleaning and lubricatingthesteeringaxle,checkingthemounting 
   Operating devices 
   Checking the parking brake for correct operation   
   Checking the pedal group 
   Checking the bellow sat the actuating lever  …
   Electrics 
   Check the condition and secure positioning of electric cables, cable connectors and
   connections 
   Battery: condition check, disposal 
   Hydraulics 
   Hydraulicsystem:Checkingtheoillevel  
   Changing the hydraulic oil 
   Hydraulic system: Changing the filters 
   Checking the bleeder valve on the hydraulic tank for correct function 
   Check the hydraulic system forleaks 
   Check tilt cylinder bearings for wear 
   Tiltcylinders:Checkingthemounting  
   Check the tension of doublehoses 
   Load lift system 
   Workingontheliftmastandatthefrontofthetruck  
   Cleaning and spraying the liftmastchain 
   Checking the mounting, condition and function of the lift mast, lift mast chains, lift
   cylindersandendstops   
   Adjustingtheliftmastchain  
   Checking the fork arms andforkarmsafetydevices 
   Cleansideshift(specialequipment)andgrease,checkfastening  
   Checking the sideshift (special equipment) for wear 
   Cleaning and lubricating the fork prong positioner (special equipment), checking the
   mounting 
   Checking the fork prong positioner (special equipment) for wear 
   Self-help 
   Opening the cover to theelectricalsystem 
   Fuses for basic and special equipment 
   Main fuses in the engine compartment 
   Diagnostic connector 
   Malfunctions during operation 
   Malfunctions,causesandremedies—LPGengine  
   Malfunctions, causes,remedies:ultrasonicsensor 
   Malfunctions,causesandremedies—hydraulicsystem  
   Jumpstart    
   Towing   
   Shutting down 
   Placingtheforklifttruckintostorage  
   Disposal of old trucks 
6 Technical data
   Overview of dimensions 
   H25T-02 type sheet, as at 01/2013 
   H30T-02 type sheet, as at 01/2013 
   H35T-02 type sheet, as at 01/2013 
   H25T-02 elevated driver’s compartment type sheet, as at 01/2013 
   H30T-02 elevated driver’s compartment type sheet, as at 01/2013 
   H35T-02 elevated driver’s compartment type sheet, as at 01/2013 
   Liftmast data type 188 
   Truck configuration 
   Tyre variants and rim sizes 
   Load capacity diagrams 
   Additional capacity rating plate for attachments 
   Noise emission values 
   Vibration characteristic values for bodily vibrations .
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