Linde Electric Lift Truck 386 Series: E12, E14, E15, E16, E16P, E18, E18P, E20, E20P Workshop Manual

Original Illustrated Factory Workshop Service Manual for Linde Electric Lift Truck 386 Series.

Original factory manuals for Linde Forklift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate and repair your truck

Covered models:
    E12
    E14
    E15
    E16
    E16P
    E18
    E18P
    E20
    E20P

Format: PDF, 558 Pages
Language: English

Contents:
    0. Product information
        Technical data
        Type overview
        Seriennummer
        Inspection and maintenance
        Service overview
        Activities within scope of service
        Operating material
        Lubricants and operating materials
        Tightening torques
        Tightening torques for standard pitch threads
        Tightening torques for fine pitch threads
        Tightening torques for units
        Special tools
        Special tools and measuring instruments
        Diagnostics
        Overview
        Canbox
        Software update for Canbox
        Pathfinder
        Starting the diagnosis program
        Guided diagnosis
        Load controller
        Log files
        Code lists
        Error code display
        Driving codes
        Working hydraulics codes
        Codes display
        Traction power module codes
        Working hydraulics power module codes
        Battery charger codes
        End diagnostic program
    1. Motor
        Drive axle
        Overview
        Connector positions on drive axle
        Special tools, drive axle
        Dismantling the drive axle
        Traction motor
        Technical data
        Changing bearings and shaft seal
        Pump motor
        Technical data
        Changing bearings and shaft seal
        Motor testing
        Preparation
        Visual inspection
        Winding test
        Rotor testing
        Motor connection
        Traction motor terminal board
        Traction motor power module
        Terminal board pump motor
        Power module pump motor
        Cleaning
        Cleaning the motor - drive axle
        Sensors
        Rev sensor
        Temperature sensor
        Forced ventilation
        Overview
        Replacingthe fan
    2. Drive wheel unit
        Planetary transmission AK20E-01
        Function characteristics
        Checking the gearbox oil level
        Changing the gear lubricant oil
        Changing the shaft seal
    3. Chassis, bodywork and fittings
        Chassis
        Variants
        Chassis design
        Battery door
        Spring elements
        Torque strut
        Cladding
        Driver's seat
        Changing the seat switch and switch plate
    4. Chassis frame
        Steering system
        Function characteristics
        Steering actuation
        Steering control valve
        Steering column
        Turntable steering
        Function characteristics
        Dismantle turntable steering axle
        Disassembling and sealing the turntable steering axle
        Sectional image of the turntable steering axle
        Installing the fifth-wheel steering axle
        Combi-axle
        Function characteristics
        Dismantle combi-steering axle
        Remove the steering cylinder and tie rod
        Replacing the steering cylinder seals
        Installing the steering cylinder and tie rod
        Replace tapered roller bearing and wipers of beam axle body
        Replace tapered roller bearing and shaft seal on axle stub
        Installing the combi steer axle
        Set steering lock
        Steering angle sensor
        Steering angle sensor 3B1
        Replacing the steering angle sensor
        Tyres
        Speed restriction, solid tyres
        Electrostatic charging
    5. Controls
        Accelerator
        Function
        Replacement
        Stop screws
        Brake system
        General
        Electric brake
        Functional description
        Hydraulic service brake
        Function characteristics
        Brake valve
        Towing
        Adjustment
        Brake valve (without towing lever)
        Towing
        Setting
        Joysticks
        Joystick variants
        Functional description
        Replacement
    6. Electrics / Electronics
        General
        Safety instructions for electrical equipment
        Cleaning the electrical system
        Insulation testing
        EMC- Electromagnetic compatibility
        CAN bus
        Operational overview
        Basic-truck plug positions
        Power modules
        Description
        Assembly
        Plug pin assignment
        Signals
        Electrical components of board contactor
        Contactor carrier
        Central negative point X31
        Central positive point X30
        Emergency stop switch
        Voltage transformer
        Current sensor
        Main current fuses
        Control current fuses
        Fuses, special equipment
        Charging circuit
        Main contactor
        Battery plug connector
        Adaptor connector special equipment 9X15/9X16
        Truck control unit
        Overview
        Plug pin assignment X13
        Power supply
        Charging circuit
        Enable signal
        Power supply of external components
        Accelerator 1A4
        Single-pedal drive direction switch, 1S13
        Parking brake switch 1 S2
        Switch Stop pedal 1 S3
        Truck coding
        Relay drivers Traction
        Battery discharge condition
        Joysticks
        Output signals
        Valve activation
        Accumulator charging valve
        Tilt angle sensor
        Steering column sensor
        Steering angle sensor
        Axle temperature
        Fan control
        Rear cover monitoring
        Display unit
        First version
        Display unit overview
        Second version
        Display unit overview
        Third version
        Display unit overview
        Display unit, general
        Hour meter
        Service interval indicator
        Time
        Speed indicator
        Steering angle display
        Lift mast symbol
        Parking brake symbol
        Discharge indicator
        Warning lights
        Internal hour meter
        Connector plug
        Replacingthe indicator unit
    7. Hydraulics
        General
        Adjusting the auxiliary hydraulics
        Contamination in the hydraulic system
        Control valve
        Overview
        Function characteristics
        Adjusting pressure relief valve
        Valve coils
        Emergency lowering screw Lower
        Adjusting the maximum lifting and lowering speed
        Hydraulic components
        Hydraulic pump
        Accumulator
        Pressure sensors
        Priority valve
        Replacing the high pressure filter
        Hydraulic tank
        Tilt cylinders
        Variants
        Remove tilt cylinders
        Seal tilt cylinder
        Install tilt cylinders
    8 Load lift system
        Lift mast
        Remove lift mast
        Fitting the lift mast
        Lift mast chains
        Adjust lift mast chain
        Roller play
        Sealing the lift cylinders (lift masts before 01/2007)
        Sealing the lift cylinders (lift mast from 02/2007 onwards)
        Line breakage protection
        End damping
        Triplex mast
        Extension sequence triplex mast
        Extension sequence for triplex masts from 02/2007 onwards
        Removing the centre lift cylinder
        Removing the inner mast lift cylinder
        Removing the centre mast lift cylinder
        Tilt angle sensor
        Functional description
        Alignment of the tilt angle sensor
        Backwards tilt angle
        Hose carriage
        Operating principle
    9 Special equipment, accessories
        Truck control unit special functions
        Plug special functions
        Reduced driving speed
        Reduced operating speed
        Lift mast positioning
        Depressurisation
        Lift height restriction
        Components of special electrical equipment
        Voltage transformers
        Wiring harness of voltage transformer
        Relay box
        Plug plate
        Relay slots
        Relays
        Fuses
        Potential dividers
        Switches (special equipment)
        Multifunction lever
        Lighting
        Front headlights
        Rear lights
        Working headlights
        Working headlight wiring harness position 1/2
        Working headlight wiring harness positions 3/4 and 7/8
        Working headlight wiring harness position 5/6
        Wiring harness for standard lighting
        High lighting wiring harness
        Integrated charger
        Safety information, battery and battery charger
        Testing the battery charger
        Requirements for "qualified individuals"
        Inspection procedure
        Visual inspection
        Measurement
        Testing
        Evaluation and documentation
        Functional description
        Types
        Assignment of battery chargers
        Settings
        Battery charger wiring harness
        Plug pin assignment 9X2
        Battery temperature sensor
        Batteries
        Electrolyte circulation
        Equalising und maintenance charges
        Charging
        Charging characteristic curves
        Assignment of charging characteristic curves
        Charging characteristic curves
        Washer system
        Wiring harness for washer system
        Warning signals
        Wiring harness for rotating beacon and buzzer
        Wiring harness for reversing signal
        Heating system
        Heater 48 V
        Wiring harness for heater and blower
        Miscellaneous
        Linde Forklift Data Management
        Linde Forklift Data Managementwiring harness
        3rd auxiliary hydraulics
        12V wiring harness socket
        Radio wiring harness
        Camera system wiring harness
    Annex
    10 Circuit diagrams
        Wiring diagrams
        Basic truck from H2X386A02236 onwards
        Basic equipment sheet 1-4
        Basic equipment sheet 2-4
        Basic equipment sheet 3-4
        Basic equipment sheet 4-4
        Special equipment
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