Still Fork Truck R70-40, R70-45, R70-50 Series: R7071-R7073, R7081-R7083 Workshop Manual

Original Illustrated Factory Workshop Manual for Still Fork Truck R70-40, R70-45, R70-50 Series.

Original factory manuals for Still Forklift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate and repair your truck. All Manuals Printable and contains Searchable Text

Covered models:
R7071
R7072
R7073
R7081
R7082
R7083

Format: PDF, 269 Pages
Language: English

Contents:

00. Produktinformation
    Vorwort
    About the R70 4.0t-5.0t
    Sicherheitshinweise
    Symbols Used
    Securing the fork carriage
    Working on live electrical components
11. Elektromotor
    Fahrmotor
    General technical data
    Electrical connections
    Traction drive
    Traction motor
    Drehzahlsensor
    Pin sensor
    Temperatursensor
    Temperature sensor KTY84
    Generator
    General technical data
    Alternator
    Removing and installing the alternator
12. Verbrennungsmotor
    Verbrennungsmotor
    Engine unit
    Engine unitRemoval and installation
    Starter ring gear
    Starter motor
    Dieselmotor
    General technical dataVW 2.0 1 turbodiesel
    Diesel engine VW 2.0ITDI
    Treibgasmotor
    General technical data — VW3.2ITG
    VWVR6 3.2 1 LPG engine
13. Verbrennungsmotor- Anbauteile
    Treibgasanlage
    Impco components
    Evaporator function- gas mixer
    Suction module
    0B6 MAP/MAT sensor
    Chassis module
    Actuator unit
    Gas shut-off valve unit
    Shut-down due to lack of gas
    Maintenance and test specifications
    Servicing the LPG filter
    Testing CO level in exhaust gases
    Evaporator- maintenance
    Checking the evaporator for leaks
    High-pressure relief valve- 1.7 bar
    Treibgasflasche/-tank
    LPG cylinder
14. Verbrennungsmotor- Abgasanlage
    Abgasanlage-Treibgas
    Lambda control system
    Lambda sensor
    Three-way catalytic converter
22. Mechanische Antriebsachse
    Radantrieb
    Drive wheel unit
    Triebwerk
    General technical data Carraro EC 50 l
    Drive axle
    Removing/installing the drive axle
    Differential gearbox and brake
    Removal of the differential gearbox and brake
    Installation of the differential gearbox and brake
31. Chassis
    Gegengewicht
    Counterweight
42. Lenksystem
    Hydraulische Lenkung
    General technical data
    Steering system
    Steering — error detection
    Steering unit
    Priority valve
    Lenkrad und Lenksaule
    Steering column
    Lenkachse
    General technical data
    Swing axle
    Removing/installing the swing axle
    Wheel hub
    Steering angle
    Tie rod
    Axle stub
49. Bremsanlage
    Mechanische Betriebsbremse
    Service brake
    Brake sensor 1B2
    Removing/installing the service brake
    Changing the brake cable Service brake
    Handbremse
    Changing the brake cable Parking brake
    Parking brake switch
50. Bedienelemente
    Einpedal
    Accelerator- single-pedal
    Zweipedal
    Accelerator - double-pedal 1. Generation
    Bedienelemente
    Multi-levers
    Joystick
    Joystick operation
    Tip switch
    Axle assignment
    Depressurising the hydraulics
    Direction of travel flasher module (Fabli)
56. Anzeigeelemente
    Bedienkonsole
    Direction of travel flasher display
    Display
    Display operating unit (ABE 1) Generation 1
    ABE 1 Installation and removal
60. Elektrik / Elektronik
    Allgemein
    General technical data
    UbersichtderSteuerungen
    Electrical components
    Software compatibility
    PAN process
    Parameter management
    Error ring buffer
    Insulation measurement
    Traction motor temperature monitoring
    Drive mode — driving behaviour Availability
    Driving mode — driving behaviour Description
    Blue-Q = IQ
    Verkabelung
    CAN bus connections
    Elektrische Anlage
    Brake resistor
    Fuse box
    Fuses
    Relays
    Sonstige Komponenten
    Option board
    CAN power port (CPP)
    SootCPP (CPP5)
    Relay-Power-Port
64. Elektronische Steuerungen
    Fahr- und Arbeitshydrauliksteuerung
    Truck control unit (TCU)
    Truck control unit (TCU) Removal and installation
    Umrichter
    Inverter
    I nvertersRemoval and installation
69. Batterien und Zubehor
    Starterbatterie undZubehor
    Starter battery
70. Hydraulik
    Allgemein
    AllgemeineTechnische Daten
    Lifting operating speeds
    Tilting operating speeds
    Lowering operating speeds
    Forward tilt safety test
    Lowering safety test
    Safety checks of hose assembly
    Grundhydraulik
    Basic hydraulics
    Fan motor control unit
    Fan control valve
    Steering hydraulics
    Working hydraulics
    Variable displacement pump
    Pump regulator
    Variable displacement pumpRemoval and installation
    Hydraulic tank
    Hydraulic oil
    Return filter
    Breather
    Suction filter
    High-pressure filter
    Conical nipple fittings (CNF)
    Boltedjoint
71. Arbeitshydraulik
    Neigezylinder
    Mast tilt
    Tilt cylinders Removal and installation
    Changing the set of seals 2200 -5000 kg
    Zusatzhydraulik
    Attachments
    Second operating function for attachments
    Clamp locking mechanism for hand levers
76. Ventile
    Handhebel
    General technical data
    Hand lever valve block
    Valve block Removal / installation
    Directional control valve block
    Check valve for hydraulics blocking function
    Hydraulic transmitter
    Servohydraulik
    AllgemeineTechnische Daten
    Servo hydraulics valve block
    Directional control valve block
    Directional control valve function Lifting
    Directional control valve function Lowering
81. Hubgeriiste
    HubgerQst
    General technical data
    Telescopic lift mast
    Triple mast
    Lastketten
    Load chains Checking, cleaning
    Adjusting the load chains Telescopic mast
    Outer load chain Triple mast
    Middle load chain Triple mast
    Endlagendampfung
    End position damping of outer cylinder
    Middle cylinder end dampener
    Leitungsbruchsicherung
    Hose safety valve of triplex mast
    Shock valve installation positions
    Hubzylinder
    Liftjack
    Rollen/Stutzrollen
    Support roller clearance
84. Lasttrager
    Gabeltrager
    Fork carriage
    Anhang
X Schaltplane
    Hydraulik
    Hydraulic circuit diagram Multi-levers
    Hydraulic circuit diagram Proportional technology
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