Linde Diesel Forklift Truck H-Series 396-02: H50D-02, H60D-02, H70D-02, H80D-02 User Manual

Original Illustrated Factory Operating Instructions (User Manual) for Linde Diesel Forklift Truck H-Series Type 396-02.

Original factory manuals for Linde Forklift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate and repair your truck

Covered models:

Format: ZIP, Included files: 
Operating instructions, PDF, 282 Pages
Customized options, PDF, 22 pages
Language: English


1. Introduction
   Your forklift truck
   Intended use
   Impermissible use
   Description of use and climatic conditions
   Symbols used
   Technical description
   Taking delivery of the industrial truck
   Legal requirements for placing on the market
   2. Safety
   Safety guidelines
   Residual risks
   In the case of tip-over
   Handling consumables
   Competent person
   Fit attachments
   Fork carriage emergency lowering
   Emergency exit with attached rear window
3. Overview
   Identification plates
   Truck overview
   Display unit
   Switch panel
4. Operation
   Service plan before initial commissioning
   Instructions for running-in
   Pre-shift checks
   Standard equipment
   Entering and exiting the truck
   Adjusting the standard driver's seat and comfort driver's seat
   Adjusting the height-adjustable comfort driver's seat
   Adjusting the luxury driver's seat
   Adjusting the armrest
   Adjusting the steering column
   Setting the clock
   Seat belt
   Starting and stopping the internal combustion engine (dual-pedal operation)
   Driving (dual-pedal operation)
   Starting and stopping the internal combustion engine (single-pedal operation)
   Driving (single-pedal operation)
   Steering system
   Brake system
   Signal horn
   Joystick with central lever operation
   Joystick with single lever operation
   Particle filter regeneration
   Special equipment
   Driver's cab
   Windscreen wiper
   Window heater
   Heating system, air conditioning
   Linde Forklift Data Management (LFM)
   Adjusting the driver's seat with rotating device
   Lift mast positioning
   Sweeper function
   Working with a load
   Before picking up a load
   Adjusting the fork arm distance
   Taking up loads
   Travelling with load
   Setting down loads
   Before leaving the truck
   Removing the lift mast
   Securing the overhead guard against moving forwards or backwards
   Transportation by lorry or low-bed semi-trailer
5. Maintenance
   General information
   Inspection and maintenance data
   Recommendationsfor consumables
   Inspection and maintenance overview
   Service plan as required
   1000-hour service plan
   2000-hour service plan
   3000-hour service plan
   6000-hour service plan
   Checking the engine oil level
   Changing the engine oil and engine oil filter
   Draining water from the fuel pre-filter
   Changing the fuel filter
   Changing the fuel pre-filter
   Bleeding the fuel system
   Cleaning the fuel tank ventilation hose
   Checking the coolant level
   Changing the coolant
   Checking the coolant concentration
   Cleaning the water cooler and hydraulic oil cooler, and checking them for leaks
   Checking the condition and secure positioning of the engine support and engine mounting
   Checking the condition and tension of the V-ribbed belt
   Changing the V-ribbed belt
   Changing the air filter cartridge
   Changing the air filter safety cartridge
   Checking the dust discharge valve
   Cleaning the prefilter (special equipment)
   Cleaning the oil bath airfilter (special equipment)
   Changing the oil in the oil bath air filter (special equipment)
   Checking the intake and exhaust pipes for leaks
   Draining water from the intercooler
   Checking the valve clearance
   Checking the particle filter system
   Changing spark plugs on the burner of the particle filter
   Changing the particle filter
   Changing the crankcase bleeder valve
   Planetary transmission: Checking the oil level and checking for leaks
   Planetary transmission: Changing the oil and cleaning the magnetic plug
   Checking the fastenings ofthe axle clamps
   Checking the hydraulic pump's mounting on the engine
   Chassis, bodywork and fittings
   Cleaning the truck
   Maintainingthe heating system and air conditioning (special equipment)
   Checking the seat belt for condition and function
   Checking the mounting ofthe chassis
   Overhead guard: Lubricating bearings
   Checking and oiling the bearing points and joints
   Washer system: Topping up the water tank
   Chassis frame
   Tightening the wheel fastenings
   Checking tyres for damage and foreign objects
   Check the tyre pressure
   Checking the condition of the antistatic belt
   Cleaning and lubricating the steering axle, checking the mounting
   Operating devices
   Checking the parking brake for correct operation
   Checking the pedal group
   Checking the bellows at the actuating lever
   Checking the condition and secure positioning of electric cables, cable connectors and  connections
   Battery: condition check, disposal
   Changing the hydraulic oil
   Hydraulic system: Checking the oil level
   Hydraulic system: changing the filters
   Checking the bleeder valve on the hydraulic tank for correct operation
   Checking the hydraulic system for leaks
   Tilt cylinder: Checking the mounting
   Tilt cylinder: Lubricating bearing points
   Checking the pre-load of the double hoses
   Load lift system
   Working on the lift mast and at the front of the truck
   Cleaning and spraying the lift mast chain
   Checking the mounting, condition and function of the lift mast, lift mast chains, lift cylinders and end stops
   Adjusting the lift mast chain
   Checking fork arms and arm safety devices
   Lubricating the mast fixation
   Opening the cover to the electrical system
   Fuses for special electrical equipment
   Opening the central electrical system cover
   Fuses for basic electrical equipment
   Fuses for heating system, air conditioning (special equipment)
   Diagnostic connector
   Malfunctions during operation
   Malfunctions, causes and remedies: diesel engine
   Malfunctions, causes and remedies — hydraulic system
   Jump start
   Shutting down
   Shutting down the truck
   Disposal of old trucks
6. Technical data
   Overview of dimensions
   Type sheet H50D-02
   Type sheet H60D-02
   Type sheet H70D-02
   Type sheet H80D-02
   Type sheet H80D-02/900
   Type sheet H80D-02/11 00
   Lift mast data type 1 95
   Truck configuration
   Tyre variants and rim sizes
   Load capacity diagrams
   Additional capacity rating plate for attachments
   Noise emission values
   Vibration characteristic values for bodily vibrations
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