Still LPG Forklift Truck Type RX70-16, RX70-18, RX70-20: 7314, 7315, 7316 Operating Instructions

Original Illustrated Factory Operating and Maintenance Instructions for Still LPG Forklift Truck Type RX70-16, RX70-18, RX70-20. 
Original factory manuals for Still Forklift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate and repair your truck. All Manuals Printable and contains Searchable Text
 
Covered models:
    7314
    7315
    7316
 
Format: PDF, 348 Pages
Language: English
 
Contents:
1. Foreword
    Your truck
    General
    CE labelling
    EC declaration of conformity in accordance with Machinery Directive
    Information about documentation
    Documentation scope
    Issue date and currentness of manual
    Copyright and trademark rights
    Explanation of information symbols used
    Explanation of the cross-references
    Definition of directions
    Schematic views
    Environmental considerations
    Packaging
    Disposal of components and batteries
2. Introduction
    Use of truck
    Proper usage
    Proper use during towing
    Impermissible use
    Place of use
    Using working platforms
    Residual risk
    Residual dangers, residual risks
    Special risks associated with using the truck and attachments
    Overview of hazards and countermeasures
    Dangerto employees
    Safety
    Definition of terms used for responsible persons
    Operating company
    Specialist
    Drivers
    Essentials for safe operation
    Insurance cover on company premises
    Changes and retrofitting
    Changes to the overhead guard and roof loads
    Warning regarding non-original parts
    Damage, defects and misuse of safety systems
    Tyres
    Medical equipment
    Exercise caution when handling gas springs and accumulators
    Safety inspections
    Regular safety inspection of the truck
    Carrying out regular safety inspections on the LPG system
    Regularly checking the level of harmful substances in the exhaust gas
    Insulation testing
    Safety regulations when handling consumables
    Permissible consumables
    Oils
    Hydraulic fluid
    Battery acid
    LPG
    Coolant
    Disposal of consumables
    Emissions
4. Overviews
    General view
    General view of driver's compartment
    Operating and display elements
    Display and operating unit
    Operating devices for hydraulic and traction functions
    Single mini-lever
    Duplicate mini-lever
    Three-way mini-lever
    Four-way mini-lever
    Joystick
    Fingertip
    Identification points
    Overview
    Nameplate
    Production number
    StVZO (Road Traffic Licensing Regulations) information
    Equipment
    Standard equipment and variants
    Attachments
    Accessories overview
5. Operation
    Checks and operations prior to commissioning
    Visual inspections
    Filling the washer system
    Checking the condition of the wheels and tyres
    Checking the coolant level
    Checking the engine oil level
    Adjusting the MSG 65/MSG 75 driver's seat
    Adjusting the armrest
    Adjusting the joystick armrest (variant)
    Adjusting the steering column
    Opening the LPG cylinder valve
    Opening the LPG tank shut-off valve
    Commissioning
    Climbing in and out of the truck
    Shelves and cup holders
    Unlocking the emergency off switch
    Switching on the key switch
    FleetManager PIN code (variant)
    Operating the signal horn
    Seat belt
    Using the driver's cab
    Starting the engine
    Checking the brake system for correct function
    Checking the steering system for correct function
    Checking the emergency stop function
    Setting the drive programs
    Zero adjustment of the load measurement (variant)
    Checking the vertical lift mast position (variant) for correct function
    Driving
    Safety regulations when driving
    Driveways
    Selecting the drive direction
    Actuating the drive direction switch, mini-lever version
    Actuating the drive direction switch, joystick version
    Actuating the drive direction switch, fingertip version
    Starting to drive
    Starting drive mode, dual-pedal version (variant)
    Operating the service brake
    Parking brake
    Actuating the mechanical parking brake
    Actuating the electric parking brake
    Manual operation of the electric parking brake
    Steering
    Lifting
    Lifting system variants
    Automatic lift cut out (variant)
    Vertical lift mast position (variant)
    Types of lift mast
    Malfunctions during lifting mode
    Lifting system operating devices
    Hydraulic blocking function
    Single mini-lever lifting system
    Duplicate mini-lever lifting system
    Triple mini-lever lifting system
    Quadruple mini-lever lifting system
    Joystick lifting system
    Fingertip lifting system
    Changing the fork arms
    Fork extension (variant)
    Operation with reversible fork arms (variant)
    Deactivating the lift height restriction
    Working with loads
    Safety regulations when handing loads
    Before taking upload
    Load measurement (variant)
    Picking up loads
    Danger area
    Transporting pallets
    Transport of swinging loads
    Load pick up
    Transporting loads
    Setting down loads
    Driving on ascending and descending slopes
    Driving on lifts
    Driving on loading bridges
    Working with attachments
    Fitting attachments
    Depressurising the hydraulic system
    General instructions for controlling attachments
    Controlling attachments with the duplicate mini-lever
    Controlling attachments using the duplicate mini-lever and the 5th function
    Controlling attachments using a triple mini-lever
    Controlling attachments using the triple mini-lever and the 5th function
    Controlling attachments using a quadruple mini-lever
    Controlling attachments using the quadruple mini-lever and the 5th function
    Controlling attachments using the joystick
    Controlling the attachments with the fingertip
    Controlling attachments with the fingertip and 5th function
    Clamp locking mechanism (variant)
    Taking up a load using attachments
    Operation of additional equipment
    Switching lighting on and off
    Switching the rotating beacon on and off
    Switching the hazard warning system on and off
    Switching direction indicators on and off
    Switching the double working spotlights on and off
    Operating the windscreen wiper/washer
    FleetManager (variant)
    Accident recorder (variant)
    Cruise control (variant)
    Cab operation
    Opening the cab door
    Closing the cab door
    Opening the side windows
    Closing the side windows
    Operating the interior lighting
    Operating the rear window heating
    Radio (variant)
    Heating system
    Trailer operation
    Towed load
    Manual tow coupling
    Automatic tow coupling
    Towing trailers
    Operation of the display operating unit
    Displays
    Adjusting and changing the displays
    Setting the date or time
    Resetting the daily kilometres and daily operating hours
    Setting the language
    Configuring Blue-Q efficiency mode
    Accident recorder (variant)
    Additional settings
    Blue-Q efficiency mode
    Functional description
    Effects on additional consumers
    Switching efficiency mode Blue-Q on and off
    Fault displays
    Diagram
    Error code table
    Malfunctions in the electric parking brake
    SEAT SWITCH message
    SAFETY BELT message
    AIR FILTER message
    APPLY HANDBRAKE message
    LOWER FORKS message
    REFERENCE CYCLE message
    ACCEL. SENSOR message
    BRAKE SENSOR message
    SURVEILLANCE message
    STEERING message
    OIL PRESSURE message
    COOLANT LEVEL message
    OVERHEATING message
    ALTERNATOR message
    Operation in special operating situations
    Transport
    Towing
    Crane loading
    Short-term operation
    Jump starting
    Behaviour in emergencies
    Emergency shutdown
    Procedure if truck tips over
    Emergency hammer
    Emergency lowering
    Disconnecting the battery
    Refuelling
    Changing the LPG cylinder
    Filling the LPG tank
    Decommissioning
    Parking the truck securely
    Wheel chock (variant)
    Shutting down and storing the truck
    Returning to service after storage
    6 Maintenance
    General maintenance information
    Personnel qualifications
    Information regarding performing maintenance
    Intervals for maintenance and inspection
    Ordering spare parts and wearing parts
    Quality and quantity of the required operating materials
    Maintenance data table
    Safety regulations for maintenance
    General information
    Carrying out work on the hydraulic equipment
    Working on electrical equipment
    Working on the ignition system
    Working on the LPG system
    Safety devices
    Set values
    Raising and jacking up
    Working at the front of the forklift truck
    Cleaning
    Cleaning the truck
    Cleaning the electrical system
    Clean load chains
    Cleaning the windows
    After washing
    Providing access to maintenance points
    Opening the bonnet
    Closing the bonnet
    Removing and installing the floor plate
    Maintenance after first 50 operating hours
    Maintenance during the break-in period
    Maintenance as required
    Cleaning the radiator, checking for leaks
    Topping up coolant and checking concentration of coolant additive
    Changing the airfilter insert
    De-icing the evaporator
    Lubricating the joints and controls
    Servicing the automatic tow coupling
    Servicing the restraining belt
    Checking the driver's seat
    Checking the door latch
    Checking the brake system for correct function
    Servicing wheels and tyres
    Servicing the battery
    Checking the hydraulic oil level
    Checking the hydraulic system for leaks
    Lubricating the lift mast and roller track
    Changing the heating system fresh airfilter
    1 000-hour maintenance / Annual maintenance
    Other tasks
    Checking theribbed V-belt
    Checking the exhaust gas system
    Changing the LPG filter
    Checking the lift cylinder and connections for leaks
    Checking the fork arms
    Checking the reversible fork arms
    3000-hour maintenance /Two-year maintenance
    Work that must also be carried out
    9000-hour maintenance /Five-year maintenance
    Work that must also be carried out
    10-year maintenance
    Checking the LPG tank
7 Technical data
    Dimensions
    VDI datasheet RX70-16 T, RX70-18 T and RX70-20 T
    Wheels and tyres
8 Circuit diagrams
    Hydraulics
    Hydraulic circuit diagram
    Electrics
    Legend for circuit diagrams
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