Still Fork Truck R70-60, R70-70, R70-80: R7126-R7128; Kalmar DCE-50 Maintenance Workshop Manual

Original Illustrated Factory Workshop Manual for Still Fork Truck R70-60, R70-70, R70-80; Kalmar DCE-50.

Original factory manuals for Still Forklift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate and repair your truck. All Manuals Printable and contains Searchable Text

Covered models:
R7126
R7127
R7128

Format: PDF, 492 Pages
Language: English

Contents:

A Foreword
    About the maintenance manual
    General
    Maintenance manual, purpose
    Maintenance manual, introduction
    Function group itemisation
    Conditions
    Storage
    About machine version
    Copyright
    Reading instructions
    Warning information
    Important information
    Read the operator's manual/maintenance manual
    Optional equipment
    About the documentation
    Documentation sections
    Ordering documentation
    Feedback
    Forms for copying
B Safety
    General safety information
    Safety concerns everyone!
    A near-accident is a warning signal!
    Safety instructions
    General
    Clothing etc
    Several mechanics on the same machine  work under vehicles
    Lifting heavy components
    Vibrations
    Noise
    Solvents
    Fire and explosion risks
    Fluid or gas under pressure
    Coolant
    Air pollution
    Tensioned springs
    Electric motors
    Rotating components and tools
    Tyres and rims
    Splinters from tools
    Environment
    General
C Preventive maintenance
    50 hour check
    Service schedule
    Complete machine
        Complete machine, description
        Other equipment Open cab
        Troubleshooting instructions, general
        Troubleshooting, general work instructions
        Troubleshooting without an error code, example
        Troubleshooting cables
        Troubleshooting hydraulic hoses
    1 Engine
        1.2 Fuel system
        1.2.1 Fuel tank
        1.2.2 Fuel filter
        1.2.3 Fuel pre-filter
        1.2.5 Injector
        1.5 Engine mechanical parts
        1.5.1 Cylinder head
        1.6 Air intake and exhaust outlet
        1.6.1 Air cleaning system
        1.6.9 Crankcase ventilation filter
        1.7 Cooling system
        1.7.3 Radiator and expansion tank
        1.7.4 Cooling fan
        1.7.5 Oil cooler
        1.7.6 Coolant
        1.8 Lubrication system
        1.8.3 Oil filter
    2 Transmission
        2.1 Controls and instruments
        2.1.6 Travel direction selector
        2.4 Hydraulic transmission
        2.4.1 Transmission pump
        2.4.2 Transmission motor
        2.4.3 Oil filter
        2.4.4 Speed sensor transmission motor
        2.4.5 High pressure sensor
        2.4.6 Proportional valve
        2.4.7 Pipes and hoses
        2.4.8 Sensor speed transmission pump
        2.4.9 Clutch Bowex
        2.7 Cooling system
    3 Power transmission
        3.3 Drive axle
            3.3.1 Differential
            3.3.2 Half shaft
            3.3.3 Hub reduction
    4 Brakes
        4.1 Controls and instruments
            4.1.1 Brake pedal
            4.1.2 Switch, parking brake
            4.1.3 Warning lamp, low brake pressure
            4.1.4 Indicator lamp parking brake
        4.3 Servo brake system
            4.3.1 Pump for accumulator charging, flushing/cooling system brake and servo pressure control levers
            4.3.2 High pressure filter
            4.3.4 Accumulator
            4.3.6 Distribution block
            4.3.8 Interrupt switch, low brake pressure
            4.3.9 Make-contact brake light
            4.3.10 Wheel brakes
            4.3.11 Pipes and hoses
            4.3.12 Reduction valve/distribution block
            4.3.13 Accumulator charge valve
            4.3.15 Hydraulic soft inching/brake valve
        4.5 Parking brake system
            4.5.1 Pump for accumulator charging, flushing/cooling system brake and servo pressure control levers
            4.5.2 High pressure filter
            4.5.3 Parking brake valve
            4.5.4 Parking brake unit
            4.5.5 Make-contact parking brake
            4.5.6 Pipes and hoses
            4.5.7 Reduction valve/distribution block
            4.5.8 Hand pump for mechanical release of parking brake
        4.6 Speed retardation system
        4.8 Temperature control, cleaning and hydraulic oil
            4.8.1 Hydraulic oil tank
            4.8.3 Pump for accumulator charging, flushing/cooling system brake and servo pressure control levers
            4.8.4 Accumulator charge valve
            4.8.5 Distribution block
            4.8.6 Wheel brakes
            4.8.12 High pressure filter
            4.8.13 Pipes and hoses
    5 Steering
        5.1 Controls and instruments
            5.1.1 Steering wheel and steering column assembly
        5.2 Servo steering system
            5.2.3 Steering valve
            5.2.4 Steering cylinder
            5.2.5 Steering axle cradle
            5.2.6 Link arm
            5.2.7 Wheel spindle
            5.2.8 Wheel hub
            5.2.13 Pressure reducing valve
            5.2.14 Pressure limiting valve
            5.2.17 Pipes and hoses
    6 Wheel suspension
        6.2 Suspension
            6.2.1 Steering axle cradle
            6.2.2 Steering spindle
            6.2.3 Wheel hub
        6.3 Tyres and rims
            6.3.1 Tyres
            6.3.2 Rim
            6.3.3 Nut with washer
    7 Load handling
        7.1 Controls and instruments
        7.2 Lift and lower
            7.2.1 Hydraulic oil pump
            7.2.2 Accumulator
            7.2.3 Main valve
            7.2.4 Lift cylinder
            7.2.5 Accumulator, damping
            7.2.6 Mast
            7.2.7 Mast wheels
            7.2.8 Chains
            7.2.9 Chain wheels
            7.2.10 Fork assembly
            7.2.11 Lowering brake valve
            7.2.12 Pipes and hoses
            7.2.13 Reduction valve/distribution block
            7.2.14 Support roller
            7.2.15 Top support roller
        7.4 Sideshift
            7.4.1 Hydraulic oil pump
            7.4.2 Accumulator
            7.4.3 Main valve
            7.4.4 Sideshift cylinder
            7.4.5 Sideshift frame
            7.4.6 Fork assembly
            7.4.7 Pipes and hoses
        7.7 Tilt
            7.7.1 Hydraulic oil pump
            7.7.2 Accumulator
            7.7.3 Main valve
            7.7.4 Load holding valve (over-center valve)
            7.7.5 Tilt cylinder
            7.7.6 Mast
            7.7.7 Pipes and hoses
            7.7.8 Reduction valve/distribution block
        7.9 Securing load
        7.9.1 Lifting forks
    8 Control and monitoring system
    9 Frame, body, cab and accessories
        9.1 Controls and instruments
            9.1.1 Multi-function lever
            9.1.2 Switch, seat heating
            9.1.4 Controls, heater
            9.1.11 Switch, windscreen wiper, roof
            9.1.12 Switch, windscreen wiper, rear
            9.1.13 Switch, headlights
            9.1.14 Switch, rotating warning light
            9.1.15 Switch, warning light
            9.1.18 Switch, working lights, cab roof
            9.1.25 Indicator lamp, main beam
            9.1.26 Indicator light travel direction indication
            9.1.32 Switch, extra working lights
            9.1.33 Switch fan
        9.2 Safety and emergency equipment
            9.2.2 Seat belt
            9.2.3 Fire extinguisher
            9.2.4 Seat buzzer
        9.3 Operator's seat
            9.3.1 Seat cushion
            9.3.2 Back rest cushion
            9.3.3 Heating element
            9.3.4 Shock absorber
            9.3.5 Air suspension
            9.3.6 Compressor, seat with air suspension
            9.3.7 Mechanical seat adjustment
            9.3.11 Arm rest
        9.4 Heating and ventilation
            9.4.2 Air nozzles
            9.4.3 Cab fan
            9.4.14 Air distributor
        9.5 Wiping and cleaning of windows
            9.5.1 Wiper, front
            9.5.2 Dryer, roof
            9.5.3 Wiper, rear
            9.5.4 Washer motor and reservoir
            9.5.5 Dryer motor, front
            9.5.6 Dryer motor, roof
            9.5.7 Dryer motor, rear
        9.6 Lighting system
            9.6.1 Headlights
            9.6.2 Position light
            9.6.3 Rear light
            9.6.4 Brake light
            9.6.5 Reversing light
            9.6.6 Travel direction indicator
            9.6.8 Rotating warning light
            9.6.10 Working lights, cab
            9.6.11 Interior lighting
            9.6.14 Running lights
            9.6.15 License plate bracket with lighting
        9.7 Signal system
            9.7.1 Horn
            9.7.2 Warning light. Hazard
            9.7.3 Rotating warning light
            9.7.4 warning light, parking brake
        9.8 Maintenance and communication
            9.8.1 Radio with CD
            9.8.7 voltage converter
        9.9 Glass/windows/mirrors
            9.9.1 Windscreen
            9.9.2 Side window
            9.9.3 Roof window
            9.9.4 Rear window
            9.9.5 Rear-view mirror
        9.10 Construction and suspension of cab
            9.10.1 Cab frame
            9.10.2 Doors
            9.10.4 Cab tipping
            9.10.5 Doorstop
        9.11 Cab interior equipment
            9.11.1 Instruments and control panels
            9.11.2 Interior parts, plastic
            9.11.4 Floor covering
            9.11.5 Insulation
        9.12 Chassis
        9.13 Body
            9.13.1 Wings
            9.13.2 Engine compartment cover
            9.13.3 Footstep
            9.13.4 Counterweights
            9.13.5 Battery compartment
            9.13.7 Mudguard
            9.13.8 Tool kit
            9.13.9 Lifting eyes
        9.15 Paint/coating
            9.15.1 Chassis
            9.15.2 Cab
            9.15.3 Lifting equipment
            9.15.4 Other
    10 Common hydraulics
        10.3 Tanks and accumulator
            10.3.2 Accumulator
        10.6 Temperature control, cleaning and hydraulic oil
            10.6.2 Hydraulic oil cooler
            10.6.7 Breather filter hydraulic oil tank
            10.6.8 High pressure filter/return filter
            10.6.9 Hydraulic oil
    11 Common electrical
        11.1 Controls and instruments
            11.1.1 Operating time gauge
            11.1.2 warning lamp, battery charging
        11.2 Safety
            11.2.1 Battery disconnect switch
            11.2.2 Fuses
            11.2.3 Battery disconnect switch via start key
        11.3 Batteries
            11.3.1 Start battery
            11.3.3 Auxiliary start outlet
        11.4 Alternator
        11.4.1 Alternator
        11.5 Electrical distribution
            11.5.1 Power supply
            11.5.2 Electrical distribution box
            11.5.4 Operation, electrical system
            11.5.5 Cables
12 Common pneumatics
D Error codes
E Diagram
F Technical data
G Terminology and Index
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