Jungheinrich Diesel/LPG Fork Truck Type DFG/TFG 16K/20K/25K/30K/40K/45K/50K Service Manual

Original Illustrated Factory Workshop Service Manual for Jungheinrich Fork Truck Type DFG/TFG. 
 
Original factory manuals for Jungheinrich Forklift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate and repair your truck. All Manuals Printable and contains Searchable Text
 
 
Covered models:
 
    DFG 16K (05.1997-07.2004)
 
    DFG 20K (05.1997-07.2004)
 
    DFG 25K (05.1997-07.2004)
 
    DFG 30K (05.1997-07.2004)
 
    DFG 40K (05.1997-07.2004)
 
    DFG 45K (05.1997-07.2004)
 
    DFG 50K (05.1997-07.2004)
 
    TFG 16K (05.1997-07.2004)
 
    TFG 20K (05.1997-07.2004)
 
    TFG 25K (05.1997-07.2004)
 
    TFG 30K (05.1997-07.2004)
 
    TFG 40K (05.1997-07.2004)
 
    TFG 45K (05.1997-07.2004)
 
    TFG 50K (05.1997-07.2004)
 
 
Language: English
 
Format: ZIP, Contained set of PDF Manuals
 
Service Manual,  PDF, 753 Pages
 
Contents:
 
    Technical Description of Components
 
    General Truck Data. Operational Tests / Test and Setting Values
 
    Truck Maintenance
 
    Drive System V. Combustion Engines
 
    Drive System V.  Power Shift Transmission / Hydrostatic Drive
 
    System
 
    Brake System
 
    Steering
 
    Masts
 
    Hydraulic System and Diagrams
 
    Electric System and Wiring Diagrams
 
    Diesel Particle Filter (HUSS)
 
 
Operating Manual,  PDF, 142 Pages
 
Contents:
 
    A Correct Use and Application of the Truck
 
    B Description of Truck
 
        1 Description of Use
 
        2 Description of Assemblies and Function
 
            2.1 Truck 
 
            2.2 Mast 
 
            2.3 Changes in operational requirements
 
            2.4 Safety devices 
 
        3 Technical Data -- Standard Equipment
 
            3.1 Data tables -- DFG/TFG 16/20 AK  
 
            3.2 Data tables -- DFG/TFG 20--30 BK 
 
            3.3 Data tables -- DFG/TFG 40--50 CK
 
        4 Labels and Plates 
 
            4.1 Truck Rating Plate 
 
            4.2 Load diagrams 
 
    C Transportation and Commissioning
 
        1 Transportation 
 
        2 Commissioning  
 
    D Truck Refuelling
 
        1 Safety Conditions for Handling Diesel Fuel and Liquid Petroleum Gas 
 
        2 Filling with Diesel Fuel  
 
        3 Changing the Gas Bottle
 
E Operation
 
    1 Safety Regulations Governing the Operation of the Forklift Truck 
 
    2 Description of Drivers Controls and Display Elements 
 
    3 Checks and Activities Before Daily Use
 
    4 Using the Truck 
 
    4.1 Start Process TFG 
 
    4.2 Start Process DFG 
 
    4.3 Fault Displays during Operation 
 
    5 Operation of the Forklift Truck 
 
    5.1 Safety regulations applicable when operating the truck 
 
    5.2 Driving 
 
    5.3 Steering
 
    5.4 Braking
 
    5.5 Operating the Mast and Attachments
 
    5.6 Picking Up, Transporting and Setting Down Load Units 
 
    5.7 Instructions for the use of restraint belts 
 
    5.8 Parking the Truck Safely 
 
    5.9 Engine housing and service covers 
 
    5.10 Towing 
 
    5.11 Towing Trailers 
 
    5.12 Trailer loads 
 
    6 Fault Locating Operations 
 
F Truck Maintenance
 
    1 Operational Safety and Environmental Protection 
 
    2 Safety Regulations Applicable to Truck Maintenance
 
    3 Servicing and Inspection 
 
    4 Maintenance Check-list DFG/TFG 
 
    5 Maintenance Check-list DFG
 
    6 Maintenance Check-list TFG
 
    7 Coolant Specification 
 
    8 Lubricant Specifications
 
    9 Fuel specification -- DFG
 
    10 Lubrication Chart 
 
    10.1 Lubrication Diagram -- DFG/TFG 16--50 AS/BS/CS
 
    11 Description of Maintenance and Repair Work 
 
    11.1 Preparing the Truck for Maintenance and Repair Work 
 
    11.2 Engine Maintenance TFG 16/20 AS 
 
    11.3 Engine Maintenance DFG 16/20 AS
 
    11.4 Engine Maintenance TFG 20--30 BS 
 
    11.5 Engine Maintenance DFG 20--30 BS
 
    11.6 Engine Maintenance TFG 40--50 CS
 
    11.7 Engine Maintenance DFG 40--50 CS 
 
    11.8 Check Coolant Concentration 
 
    11.9 Clean/Change Air Filter Cartridge
 
    11.10 Brakes
 
    11.11 Change Wheels
 
    11.12 Hydraulic System 
 
    11.13 Electrical System
 
    11.14 Switch Gear and Control Potentiometers 
 
    12 Exhaust System
 
    13 Decommissioning 
 
    14 Inspection 
 
    14.1 Safety checks to be performed at regular intervals and following any untoward incidents (D: Accident prevention check according to BGV D27) 
 
    15 Storage 
 
    16 Disposal 
 
Appendix for Diesel Engine Exhaust Gas Filter -- STX Type 
 
    1 Introduction  
 
    2 Regeneration
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