Still Diesel Fork Truck R70-60 R70-70, R70-80 Series: DFG R7087, R7088, R7089 Workshop Manual

Original Illustrated Factory Workshop Manual for Still Diesel Fork Truck R70-60 R70-70, R70-80 Series.

Original factory manuals for Still Forklift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate and repair your truck. All Manuals Printable and contains Searchable Text

Covered models:
DFG R7087
DFG R7088
DFG R7089

Format: PDF, 204 Pages
Language: English

Contents:

01. Chassis and counterweight
02. Steering axle
    Technical service data
    Steering axle design
    Removing the steering axle
    Fitting the steering axle
    Removing the wheel hub
    Fitting the wheel hub
    Adjusting the steering angle
    Checking the steering angle
    Removing the stub axle
    Fitting the stub axle
    Greasing the running axle
    Removing the tie rods
    Fitting the tie rods
    Removing the steering cylinder
    Fitting the steering cylinder
04. Wheels and tyres
    Technical data
    Mode of operation
    Functional description
    Steering column
    Steering unit
    Priority valve
    Steering cylinder
07. Service brake
08 . Electrical installation
    Insulation test
    Electrical installation
    Electrical components
    General
    Instrument panel
    Consoles
    Lock switch
    Travel sender (single pedal)
    Travel sender switch (single pedal)
    Two-pedal control
    Parking brake switch
    Brake sender/Brake sender, inverted
    Brake fluid switch
    Horn button
    Sensor (pressure sensor), hydraulic
    Tacho-alternator
    Alternator
    Batteries
    EMR (Deutz engine)
    Speed sensor (Deutz engine)
    Sender and switches (Deutz engine)
    Coolant temperature sender
    Coolant temperature switch
    Oil pressure switch
    Relay rack
    Relay rack
    Diode assembly
    Current sensor
    Contactor
    Retarder
    Fuse base
    Control fuses
    Main fuses
    Starting relay
    Pre-heating relay
    Controller (includes)
    — Travel control
    — Charge equaliser
    — Output stage for travel control
    — Output stage for electric fan
    Controller renewal
    Instrument panel renewal
    Fault indication on the console
09. Relay Box
    Configuration of lighting equipment
    Variants
    Equipment level A: Controller, distributing circuit board
    Equipment level B: Controller, relay box, distributing circuit board
    Equipment level C: Controller, 2 x relay box
    Relays
    Fuses
    Relay box
    Distributing circuit board
    Parameterization
    Parameterization of the additional electrical equipment via the console
10. Hydraulic system
    TechnicTechnical service data
    Hydraulic system
    Functional description  of lift and tilt hydraulics
    Control valve block
    Actuation
    Design
    Design/Installation information
    Wiring diagram - function
    Wiring diagram - function
    Connection block
    Connection block
    Plate/retarder
    Plate/retarder
    Way valve
    Lift/Lower
    Lift/Lower
    Tilt/Additional hydraulics 2
    Tilt/Additional hydraulics 2
    Additional hydraulics 1
    Additional hydraulics 1
    Control valve block
    Cross-section reducer installation tilt/block seal
    Shuttle valves
    Sender function/adjustment
    Motor pump speeds
    Pressurising valve
    Function test
    Diassembly
    Lowering brake
    Function
    Hydraulic pump
    Function/Removal and fitting
    Hydraulic tank
    Removal/Oil change
    Breather filter/Oil level
    Return flow filter
    Function/Maintenance
    Oil cooler
    Hydraulic unions
    Installation
    Pipe unions with seal
    Speeds
    Lift/Lower/Tilt
    Hydraulic diagram
    Circuit diagram
    Legend
11. Motor
    Technical service data
    Motor
    Motor design
    Circuit diagram
    Neutral zone
    Position of motor connections
    Brush check and replacement
    Motor removal
    Motor installation
    Motor (exploded drawing)
    Motor disassembly
    Motor assembly
    Motor cross-section
    Generator
    Generator design
    Circuit diagram
    Neutral zone
    Position of generator terminals
    Carbon brush check and replacement
    Generator removal
    Generator installation
    Generator (exploded drawing)
    Generator disassembly
    Generator assembly
    Cross-section of generator
    Independent aircooling
    Brush monitoring unit
    Temperature monitoring unit
    General notes
    Insulation test
    General notes
13. Press regulators I and II
    Function
    Pressure regulator
    Relief valve
    Pressure gauge
    Control valve block
    Cross-section reducer installation
    Pressure limitation addditional hydraulics 1 (clamps with integrated sideshift)
15. DEUTZ diesel engine/Generator
    Technical service data
    Diesel engine/Generator
    Diesel engine, general
    Cylinder head
    Valve adjustment
    Injection pumps/Start of delivery
    Injection pump removal
    Glow plugs
    Compression pressure
    V-belt
    Turbocharger
    Cooling system
    Coolant pump
    Thermostat
    Oil filter
    Fuel pump
    Fuel system
    Rear engine brackets
    EMR functional description
20-25. Mast
    Group 20
        Technical service data
        Mast removal/fitting
        Lift cylinder
        Lift cylinder- removal
        Support rollers
        Chain adjustment
    Group 22
        Fork carriage - removal
        Support roller bearing replacement
    Group 25
        Tilt cylinder -removal
        Tilt cylinder -fitting
        Mast tilt
S-D: Measuring and test equipment
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