Caterpillar Electric Forklift Truck EC15K, EC18K(KL), EC20K, EC25K(KE, KL), EC30K(KL) Service Manual

Original Illustrated Factory Workshop Service Manual for Caterpillar Electric Forklift Truck EC-Series.

Original factory manuals for Caterpillar Lift Trucks contains high quality images, circuit diagrams and instructions to help you to operate, maintenance and repair your truck. All Manuals Printable, wihhout restrictions, contains Searchable Text and bookmarks

Covered models:
    EC15K EC18K EC18KL (A3EC1-10200-up)
    EC15K EC18K EC18KL (A3EC1-20200-up)
    EC15K EC18K EC18KL (A3EC1-30200-up)
    EC15K EC18K EC18KL (A3EC2-40200-up)
    EC20K EC25K (A3EC2-10200-up)
    EC20K EC25K (A3EC2-20200-up)
    EC20K EC25K (A3EC2-30200-up)
    EC20K EC25K (A3EC2-40200-up)
    EC20K EC25K (A3EC2-80200-up)
    EC25KE EC25KL EC30K (A3EC3-10200-up)
    EC25KE EC25KL EC30K (A3EC3-20200-up)
    EC25KE EC25KL EC30K (A3EC3-30200-up)
    EC25KE EC25KL EC30K (A3EC3-40200-up)
    EC25KE EC25KL EC30K (A3EC3-80200-up)
    EC30KL (A3EC4-40200-up)

Format: PDF,390 Pages
Language: English

Contents:
    Chapter 1: General Information
        Scope
        Truck Models Covered
        Nameplate and Serial Number Locations
        Dimensions
        Dimensions Chart
        General Information (Standard Models)
    Chapter 2: Front Axle & Reduction Differential
        Front Axle
            Description
            General Information
            Front Wheels
            Removal
            Method 1
            Method 2
            Method 3
            Installation
            Disassembly
            Removing Front Wheel Hub
            Inspection after Disassembly
            Reassembly
            Axle Housing
            Front Wheel Hub
            Hub Bearing Preload
            Installation and Setting Preload
        Reduction Differential
            Description
            Disassembly
            Inspection after Disassembly
            Reduction Gear
            Differential
            Reassembly
            Inspection and Adjustment
            Side Bearing Preload
            Reduction Gear Backlash
            Reduction Gear Face Runout
            Tooth Contact
            Tooth Contact Adjustment
    Chapter 3: Transfer Assembly
        Description
        Disassembly
        Disassembly Sequence
        Inspection after Disassembly
        Reassembly
    Chapter 4: Rear Axle
        Description
        Rear Wheels
        Removal
        Installation
        Rear Axle
        Removal
        Installation
        Disassembly
        Inspection after Disassembly
        Reassembly
        Inspection and Adjustment
        Minimum Turning Radius Adjustment
    Chapter 5: Brake System
            Description
            Automatic Adjusting Device
            General Information
        Master Cylinder
            Disassembly
            Inspection after Disassembly
            Reassembly
        Service Brakes Disassembly
            (EC15K - 18KL)
            (EC20K - 30KL)
            Inspection after Disassembly
        Reassembly
            (EC15K - 18KL)
            (EC20K - 30KL)
        Wheel Cylinders
            Disassembly
            Inspection after Disassembly
            Reassembly
            Inspection and Adjustment
    Chapter 6: Steering System
        Steering System
            Description
            Steering System
            Oil Flow Sequence
            General Information
        Steering Gear
        Steering Wheel
            Removal
            Installation
            Steering Gear
            Inspection after Removal
            Disassembly
            Working Rules and Tips
            Suggestions
            Inspection after Disassembly
            Reassembly
            Suggestions
        Steer Pump
            Removal
            Installation
            Disassembly
            Sequence
            Working Rules and Tips
            Suggestions
            Inspection after Disassembly
            Reassembly
            Sequence
            Suggestions
            Inspection after Reassembly
    Chapter 7: Hydraulic System
        Hydraulic System
            Description
            Schematic
            Hydraulic Tank
            Hydraulic Pump
            Control Valve
            Lift and Tilt Cylinders
            Flow Regulator Valve
            Down Safety Valve
            Removal and Installation Warning
        Hydraulic Pump
            Removal
            Installation
            Disassembly
            Working Rules and Tips
            Suggestions
            Inspection after Disassembly
            Body
            Mounting Flange Face
            Bushes and Balance Plate
            Gears
            Reassembly
            Inspection after Reassembly
        Control Valve
            Removal
            Installation
            Disassembly
            Suggestions
            Reassembly
        Lift and Tilt Cylinders Removal
            Lift Cylinders
            Tilt Cylinders
        Disassembly
            Lift Cylinders
            Tilt Cylinders
            Flow Regulator Valve
            Inspection after Disassembly
            Precautions for Reassembly
        Inspection and Adjustment
            Hydraulic Tank
            Control Valve
            Lift and Tilt Cylinders
            Adjusting Method
            Testing
    Chapter 8: Mast and Forks
        Description
        Removal and Installation
        Disassembly
        Inspection after Disassembly
        Reassembly
        Inspection and Adjustment
        Forks
        Chain Tension Adjustment
        Clearance Adjustment on Lift Bracket
        Mast Clearance Adjustment
        Main Roller Shim Replacement
        Mast Strip Adjustment
        Tilt Angle Adjustment
        Lift Cylinder Stroke Adjustment
        Bleeding Lift Cylinders
        Service Data
        Troubleshooting
    Chapter 9: Troubleshooting Section
        Front Axle and Reduction Differential
        Brake System
        Steering System
        Hydraulic System
        Rear Axle
        Mast and Forks
    Chapter 10: Maintenance Service Data
        Maintenance Service Data
        Front Axle and Reduction Differential
        Transfer Case
        Rear Axle
        Brake System
        Steering System,
        Hydraulic System
        Mast and Forks (Simplex Mast)
        Tightening Torques for Standard Bolts and Nuts
        Fine Thread—With Spring Washer
        Fine Thread—Without Spring Washer
        Coarse Thread—With Spring Washer
        Coarse Thread—With Spring Washer
        Maintenance Chart
        Planned Replacement Parts
        Lubrication Information
        Chart
        Lubricant Specifications
        Recommended Brands of Lubrications
        Weight of Major Components (Approximate)
        Special Service Tools
        Special Tool Illustrations
        Inspection Guide
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