Komatsu HD465-7 & HD605-7 Galeo Dump Truck Field Assembly Instruction - SEAW003802

This is a COMPLETE Field Assembly Manual for the Komatsu HD465-7 & HD605-7 Galeo Dump Truck, provides you with everything you need to know in order to assembly your Komatsu safely and effectively. Step-by-step assembly procedure, parts installation, adjustment and maintenance procedure after completion of assembly.


APPLICABLE MODELS :

Komatsu HD465-7 Galeo Dump Truck
Serial Numbers : 7001 and up

Komatsu HD605-7 Galeo Dump Truck
Serial Numbers : 7001 and up


TABLE OF CONTENTS :

[1] MAIN DIFFERENCES FROM MODEL 5
[2] CHART OF SEPARATED UNITS
[3] DIMENSIONS OF SEPARATED UNITS
[4] ORDER FOR ASSEMBLY,FACILITIES TO USE,SCHEDULE FOR ASSEMBLY
[5] TOOLS AND EQUIPMENT TO USE
[6] PROCEDURE FOR LOCAL ASSEMBLY
- SETTING BARE MACHINE IN POSITION
- ASSEMBLY OF REAR AXLE AND SUSPENSION
- ASSEMBLY OF REAR AXLE ASSEMBLY (CONNECTION OF SUSPENSION)
- ASSEMBLY OF REAR AXLE ASSEMBLY (ASSEMBLY OF DRIVE SHAFT)
- ASSEMBLY OF REAR AXLE ASSEMBLY (CONNECTION OF SUSPENSION)
- ASSEMBLY OF REAR AXLE ASSEMBLY (CONNECTION OF AXLE ROD)
- ASSEMBLY OF REAR AXLE ASSEMBLY (CONNECTION OF LUBRICATION GREASE TUBE)
- ASSEMBLY OF REAR AXLE ASSEMBLY (ASSEMBLY OF DRIVE SHAFT)
- INSTALLATION OF REAR AXLE ASSEMBLY (CONNECTION OF COOLING HOSE)
- INSTALLATION OF REAR AXLE ASSEMBLY (CONNECTION OF BRAKE HOSE)
- PEELING ANTI-RUST PAINT OFF FRONT BRAKE DISC
- ASSEMBLY OF RIGHT FRONT AXLE
- ASSEMBLY OF FRONT AXLE (CONNECTION OF SUSPENSION)
- ASSEMBLY OF RIGHT FRONT AXLE (CONNECTION OF AXLE ARM)
- ASSEMBLY OF RIGHT FRONT AXLE (CONNECTION OF STEERING CYLINDER & ROD)
- ASSEMBLY OF RIGHT FRONT AXLE (CONNECTION OF BRAKE HOSE)
- ASSEMBLY OF TIRE & WHEEL ASSEMBLY
- ASSEMBLY OF FRONT SUPPORT
- ASSEMBLY OF RIGHT FENDER LOCK BRACKET
- ASSEMBLY OF R.H. PLATFORM ASSEMBLY
- ASSEMBLY OF L.H. CATWALK ASSEMBLY
- INSTALLATION OF L.H. HANDRAIL
- INSTALLATION OF L.H. HANDRAIL (INSTALLATION OF RADIO ANTENNA)
- ASSEMBLY OF R.H. FENDER
- ASSEMBLY OF L.H. FENDER
- ASSEMBLY OF LEFT AND RIGHT MUDGUARDS
- ASSEMBLY OF LEFT OVER FENDER
- ASSEMBLY OF RIGHT OVER FENDER
- INSTALLATION OF TRANSMISSION UNDERGUARD
- REMOVAL OF HOIST CYLINDER BRACKET
- MOUNTING OF DUMP BODY (LIFTING DUMP BODY)
- MOUNTING OF DUMP BODY (INSTALLATION OF HINGE PIN)
- INSTALLATION OF DUMP BODY (CONNECTION OF HOIST CYLINDER)
- REMOVAL OF HOIST PIPING BLIND PLATE
- ASSEMBLY OF POKE EJECTOR
- ASSEMBLY OF DUMP BODY LOCK PIN
- ASSEMBLY OF DUMP BODY MUDGUARD
- MOUNTING OF DUMP BODY (SHIM ADJUSTMENT PROCEDURE)
- WELDING ACTUAL PARTS (INSTALLATION OF PROTECTIVE COVER)
- ASSEMBLY OF EXHAUST PIPE TUBE
- EXHAUST ASSEMBLY
- CONNECTION OF DUMP SENSOR
- PROCEDURE FOR ASSEMBLING AND ADJUSTING DUMP SENSOR
- FILLING WITH GREASE,WATER 1
- FILLING WITH GREASE,WATER 2
- BLEEDING AIR FROM BRAKE
- ADJUSTING DUMP CONTROL
- PAINTING
- ADJUSTMENT OF SUSPENSION
- SETTLING FLOATING SEAL
- PAINT COLORS OF MAY SECTIONS
- DIMENSIONS OF BODY SLING PIN
ANTI SLIPED REGULATION
- CONNECTION OF BRAKE HOSES
- CONNECTION OF SPEED SENSOR CONNECTOR
- BLEEDING AIR FROM ASR CIRCUIT
PROCEDURE FOR WELDING AND ASSEMBLING THREE SEPARATED BODY PARTS
- PREPARATION WORK FOR LOCAL ASSEMBLY OF BODY DIVIDED INTO THREE PARTS
- ASSEMBLY OF DIVIDED BODY PARTS
- WELDING PROCEDURE FOR DIVIDED BODY PARTS
- OPERATION FOR ASSEMBLY AND WELDING OF DIVIDED BODY PROTECTOR
- PROTECTOR
- WELDING OF THE BODY ASSEMBLY
FIELD ASSEMBLY INSPECTION REPORT


MANUAL SPECIFICATION :

File Format : PDF
Language : English
Printable : Yes
Searchable : Yes
Bookmarked : Yes
Product Code : SEAW003802
Total Pages : 95


This page sometime can be found use following keyword : service manual, repair manual, workshop manual, technical manual, owner manual, operating manual, maintenance manual, parts manual. Please make sure you read and understand the title of this manual before decided to buy.

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