Still Fork Truck R70-16, R70-18, R70-20 Series: R7097-R7099 Operating and Maintenance Instructions

Original Illustrated Factory Operating and Maintenance Instructions for Still Fork Truck R70-16, R70-18, R70-20 Series.

Original factory manuals for Still Forklift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate and repair your truck. All Manuals Printable and contains Searchable Text

Covered models:
R7097
R7098
R7099

Format: PDF, 323 Pages
Language: English

Contents:

1. Foreword
    Your industrial truck
    General
    EC declaration of conformity, EC mark of conformity
    Information about documentation
    Documentation scope
    Issue date and currentness of manual
    Copyright and proprietary rights
    Explanations of the signal terms used:
    Explanation of the cross-references
    Definition of directions
    Sample graphics
    Environmental considerations
    Packaging
    Disposal of units and batteries during repair work
2. Introduction
    Use of the Truck
    Proper use
    Proper towing usage
    Impermissible use
    Place of use
    Use of working platforms
    Residual risk
    Residual dangers, residual risks
    Special risks when using the forklift truck and attachments
    Overview of hazards and countermeasures
    Risk for employees
3. Safety
    Definition of terms used for responsible persons
    Operating company
    Specialist
    Specialist
    Drivers
    Essentials for safe operation
    Insurance coverage on company premises
    Changes and retrofitting
    Warning regarding non-original parts
    Damage, defects and misuse of safety devices
    Tyres
    Medical equipment
    Safety inspections
    Periodic safety inspection of the industrial truck
    Regular safety check of the fuel gas system
    Regular checking of harmful substances in the exhaust
    Insulation testing
    Safety regulations when handling consumables
    Permissible consumables
    Oils
    Fuel gas
    Hydraulic fluid
    Battery acid
    Coolant
    Disposal of consumables
    Emissions
4. Overviews
    General view
    Versions of driver's compartment
    Driver's compartment, single pedal version
    Driver's compartment, dual-pedal version
    Driver's compartment with single lever operation
    Driver's compartment with joystick
    Operating and display elements
    Controls on console
    Joystick
    Identification points
    Overview
    Nameplate
    StVZO (Road Traffic Licensing Regulations) information
    Factory number
    Accessories
    Special equipment and variants
    Attachments
    Accessory overview
5. Operation
    Checks and operations prior to start-up
    Visual inspections
    Checking coolant level
    Open the bonnet
    Check motor oil level
    Closing the bonnet
    Check condition of wheels and tyres
    Opening the LPG cylindervalve
    Opening the LPG tank shut-off valve
    Adjusting the MSG 65/MSG 75 driver's seat
    Adjusting the GS15 driver's seat
    Adjusting the steering column
    Fill washer system
    Start-up
    Turning on the key switch
    Starting the engine
    Operating the signal horn
    Restraining belt
    Checking the brake system for correct operation
    Check function of steering system
    Checking the emergency stop function
    Setting the traction programs
    Traction
    Safety regulations when driving
    Driveways
    Driving (single-pedal operation with multiple lever version)
    Driving (single-pedal operation on single lever version)
    Driving (single-pedal operation with joystick version)
    Driving (two-pedal operation)
    Service brake
    Operate the parking brake
    Steering
    Lifting
    Lifting system variants
    Lift mast versions
    Malfunctions during lifting mode
    Lifting system controls
    Lifting system, multi-lever operation
    Lifting system, joystick operation
    Lifting system, single-lever operation
    Fork extension
    Operation with reversible fork arms
    Working with loads
    Safety regulations when handling loads
    Before taking up load
    Carrying loading units
    Hazard area
    Transporting pallets
    Transport of swinging loads
    Taking up load
    Transporting loads
    Depositing and retrieving loading units
    Driving on ascending and descending slopes
    Driving on lifts
    Driving on loading bridges
    Working with attachments
    Assembling attachments
    Depressurise connections for attachments
    Setting the auxiliary hydraulics
    General information on controlling attachments
    Controlling attachments using multi-lever controls
    Controlling attachments using the joystick
    Controlling attachments using single-lever operation
    Taking up a load using attachments
    Operation of additional equipment
    Switching lighting on and off
    Switching the rotating beacon on and off
    Switching the hazard warning system on and off
    Switching direction indicators on and off
    Switching the working headlights on and off
    Operating the windscreen wiper/washer
    Cab
    Switching on the blower and heater
    Driving with cruise control
    Trailer operation
    Towed load
    Coupling and uncoupling the trailer — manual tow coupling
    Coupling and uncoupling the trailer — automatic tow coupling
    Towing trailers
    Cold store use
    Operation of console
    Console displays
    Setting and changing the displays
    Setting the date or time
    Resetting the daily kilometres and daily operating hours
    Setting the language
    Fleet Manager functions
    Additional settings
    Fault displays
    Diagram
    SAFETY BELT message
    SEAT SWITCH message
    AIR FILTER message
    SERVICE BRAKE message
    MOTOR BRUSHES message
    COOLANT TEMP, message
    COOLANT LEVEL message
    MOT/GEN TEMP message
    OIL PRESSURE message
    SERVICE REQUIRED message
    Operation in special operating situations
    Transport
    Towing
    Crane loading
    Frequent short-term operation
    Jump starting
    Behaviour in emergencies
    Emergency shutdown
    Procedure if truck tips over
    Emergency lowering (joystick)
    Refuelling
    Changing the LPG cylinder
    Filling the LPG tank
    Decommissioning
    Parking the truck securely
    Measures for prolonged shutdown, storage of truck
    Start-up after shutdown
6. Maintenance
    General maintenance information
    Qualifications of personnel
    Information regarding performing maintenance
    Intervals for maintenance and inspection
    Ordering the replacement parts and wearing parts
    Quality and quantity of the required operating materials
    Maintenance data table
    Safety instructions for maintenance
    General information
    Carrying out work on the hydraulic equipment
    Working on electrical equipment
    Working on the ignition system
    Work on the LPG system
    Safety devices
    Set values
    Raising and jacking up
    Working at the front of the forklift truck
    Preparation for maintenance
    Installing and uninstalling floor plate
    Removing and installing front left cover
    Assembling and disassembling the front right cover
    Cleaning
    Cleaning the truck
    Cleaning the electrical system
    Cleaning the load chains
    Cleaning the windscreens
    After washing
    Maintenance after first 50 operating hours
        Maintenance during the break-in period
        Maintenance as Required
        Checking and, if necessary, changing carbon brushes in the traction motor and generator
        Cleaning generator and traction motor ventilation filter
        Cleaning the radiator, checking for leaks
        Topping up coolant and checking coolant concentration
        Changing the airfilter insert
        Lubricating joints and controls
        Checking the door latch
        Maintaining the restraining belt
        Checking the driver's seat
        Servicing the automatic tow coupling
        Brake fluid level
        Servicing wheels and tyres
        Lubricating the steering axle
        Servicing battery
        Changing fuses
        Lubricating the mast bearings
        Lubricating the tilt cylinder bearings
        Maintaining the restraint system
        Attachment maintenance
    500-hour maintenance/semi-annual maintenance
        Other tasks
        Checking the cable connections
        Checking the exhaust gas system
        Checking coolant hoses
        Checking evaporator and pressure regulator
        Checking the oil level of the drive axle and checking for leaks
        Checking the heating system for leaks
        Checking wheel fastenings
        Servicing the steering axle
        Checking the brake system for function and leaks
        Checking the parking brake setting
        Adjusting the parking brake switch
        Lubricating the parking brake lever bearing and ratchet
        Checking the counterweight attachment
        Checking the start-up prevention
        Maintaining the hydraulic system
        Maintaining the mast bearing
        Checking the lift cylinder and connections for leaks
        Load chain maintenance
        Lubricating the lift mast and roller track
        Checking the clearance between fork carriage stop and run-out stop
        Checking the fork arms
        Checking reversible fork arms
    1000-hour maintenance / Annual maintenance
        Work that must also be carried out
        Changing the engine oil and filter
        Replace spark plugs
        Checking the status and tension of the ribbed V-belt
        Checking the toothed belt
        Changing the LPG filter
        Overhauling the LPG system
        Checking the lambda control system
        Lifting system maintenance
    3000-hour maintenance /Two-year maintenance
        Work that must also be carried out
        Checking the engine mount
        Replacing the toothed belt
        Replace hoses of gas fuel system
        Changing the brake fluid
        Changing transmission oil
        Checking the wheel bearing
        Changing the hydraulic oil and filter
    9000-hour maintenance/five-year maintenance
        Work that must also be carried out
        Changing the coolant
    10-year maintenance
        Checking the LPG tank
7. Technical data
    Dimensions
    VDI datasheet
    Wheels and tyres
    Fuse assignment
8. Circuit diagrams
    Hydraulics
    Hydraulic circuit diagram standard design
    Hydraulic diagram proportional technology
    Electrics
    Legend for circuit diagrams
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