Still LPG Fork Truck R70-35T, R70-40T, R70-45T Series: R7084, R7085, R7086 Workshop Manual

Original Illustrated Factory Workshop Manual for Still LPG Fork Truck R70-35T, R70-40T, R70-45T Series.

Original factory manuals for Still Forklift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate and repair your truck. All Manuals Printable and contains Searchable Text

Covered models:
R7084
R7085
R7086

Format: PDF, 228 Pages
Language: English

Contents:

01. Chassis and counterweight
02. Steering Axle
    Technical service data
    Design of the steering axle
    Removing the steering axle
    Fitting the steering axle
    Removing the wheel hub
    Fitting the wheel hub
    Adjusting the steer angle
    Checking the steer angle
    Removing the stub axle
    Fitting the stub axle
    Greasing the axle
    Removing the tie rods
    Fitting the tie rods
    Removing the steering cylinder
    Fitting the steering cylinder
03. Gear drive 
    Technical service data
    Gear drive
    Spur gearing with differential
    Fitting the gear drive
    Gear drive/tubular shaft
    Axle shaft
    Wheel hub
04. Wheels and tyres
06.Steering
    Technical service data
    Mode of operation
    Functional description
    Steering column
    Steering unit
    Priority valve
    Steering cylinder
07. Brake
    Technical service data
    Design/mode of operation of the brake
    Brake shoe replacement/Basic adjustment
    Automatic adjuster
    Adjusting the parking brake
    Pedal adjustment
    Turning worn brake drum
08. Electrical installations
    Technical service data
    Electrical installation
    Electrical components
    General
    Insulation test
    Instrument panel
    Console
    Lock switch
    Travel sender (single-pedal)
    Travel sender switch (single-pedal)
    Two-pedal control
    Horn
    Brake sender
    Parking brake switch
    Brake fluid switch
    Pressure transducer, hydraulic
    Speed sensor
    Tacho-alternator
    Alternator
    Starter
    Emergency start switch
    Cut-out valve
    Coolant temperature switch/sender
    Oil pressure/air cleaner/LPG pressure switch
    Current sensor
    Electric fan (V-engine)
    Valve solenoid
    Retarder
    Batteries
    Fuse base
    Control fuses
    Main current fuses
    Starting relay
    Relay tripping valve
    Controller, (includes)
    — Travel control
    — Charge equaliser
    — Output stage for travel control
    — Output stage for electric fan
    Controller renewal
    Instrument panel renewal
    Fault indication on the console (see "steds'Vlnfo/error lists)
    Circuit diagram (paper)
09. Lighting
    Design of lighting installation
    Variants
    Status A: Controller, distributor board
    Status B: Controller, relay box, distributor board
    Status C: Controller, 2 x relay boxes
    Relays
    Fuses
    Relay box
    Distributor board
    Parameterisation
    Parameterisation of additional electrical installation via console
    Combination of function blocks via console
    Circuit diagram lighting/additional electrical installation
    Status A:
    Status B:
    Status C:
10. Hydraulic system
    Functional description
    of lift and tilt hydraulics
    Control valve block
    Operation
    Design
    Design/Installation information
    Function diagram
    Function diagram
    Connection block
    Connection block
    Plate/Retarder
    Endplatte / Retarder
    Way valve
    Lift/Lower
    Lift/Lower
    Tilt/Additional hydraulics 2
    Tilt/Additional hydraulics 2
    Additional hydraulics 1
    Additional hydraulics 1
    Control valve block
    Cross-section reducer installation tilt/block seal
    Shuttle valves
    Sender- function/adjustment
    Engine - pumps speed
    Pressurising valve
    Function
    Checking/Disassembly
    Hydraulic pump
    Function/removal and fitting
    Hydraulic tank
    Design/Oil change/Air filter
    Return flow filter
    Function/Maintenance
    Oil cooler
    Hydraulic unions
    Tilt cylinder and DKO unions
    Pipe unions with soft seal
    Speeds
    Lift/lower/tilt
    Hydraulic diagram
    Wiring diagram
    Legend
11. Motor
    Motor type
    Diagram
    Neutral zone
    Position of motor terminals
    Connection of brush and temperature monitoring unit
    Checking and replacing carbon brushes
    Removing the motor
    Fitting the motor
    Motor disassembly
    Motor assembly
    Generator
    Generator type
    Diagram
    Neutral zone
    Position of generator terminals
    Checking and replacing carbon brushes
    Removing the generator
    Fitting the generator
    Generator disassembly
    Generator assembly
    Independent air cooling
    Description
    Brush monitoring unit
    Temperature monitoring
    General information
    Insulation resistance
    Insulation resistance measurement
    Turning the commutator
    Commutator minimum diameter
    Removing commutator mica
13. Pressure regulator I and II
    Function
    Pressure regulator
    Relief valve
    Pressure gauge
    Control valve block
    Cross-section reducer installation
    Pressure limitation additional hydraulics 1  (clamps with integrated side shift)
15. Combustion Engine
    Technical engine data
    General engine information
    V-belt
    Valve cover
    Rocker
    Valve
    Cylinder head
    General description
    Cylinder head
    Alternator
    Thermostat
    Coolant pump
    Fitting and removal
    Exhaust manifold
    Coolant radiator
    Control housing and control wheels
    Electronic ignition system
    - Description
    -Advance angle sensor
20-25. Mast
    Group 20
        Technical service data
        Mast removal
        Telescopic mast
        Niho mast
        Triple mast
        Carriage stop/Chain adjustment
        Support roller replacement
        Lift cylinder
        Lowering brake valve
        Hose failure safety device
        End position damping
    Group 22
        Fork carriage removal
        Support roller replacement
    Group 25
        Tilt cylinder disassembly
        Tilt cylinder assembly
        Mast tilt
Powered by