Toyota Electric Walkie Low-Lift Pallet Truck: 7BWS10, 7BWS13 SN: 40500 - UP Workshop Service Manual

Original Illustrated Factory Workshop Service Manual for Toyota Electric Walkie Low-Lift Pallet Truck Type 7BWS.

Original factory manuals for Toyota (BT) Forclift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate, maintenance and repair your truck. All Manuals Printable, contains Searchable Text and Navigation Bookmarks

Covered models:
    7BWS10 SN: 40500 - UP
    7BWS13 SN: 40500 - UP

Format: PDF, 312 Pages
Language: English

Contents:
    Ordering Spare Parts  
    Standard Codes 
    Warning Symbols  
        Warning Levels 
    Prohibitory Symbols  
    Ordinance Symbols 
    Safety 
        General Safety  
    Battery Safety  
    Static Discharge Precautions 
    Welding Safety 
    Introduction, Service Manual  
    Contents, Section M 
         Machine Information 
    General Product Information 
        Truck Presentation  
        Truck Side Views 
        Intended Truck Application 
        Prohibited Truck Application 
        Truck Data 
        Dimensions 
        Data Plate 
        Main Components  
    Inch (SAE) and Metric Fasteners 
    Introduction 
    Nomenclature, Threads 
    Strength Identification 
    Truck Torque Specifications 
    Conversion of Metric and English Units  
    Technical Service Data  
    Contents, Section P 
        Planned Maintenance 
    Introduction, Maintenance 
        Jacking Truck Off The Floor 
        Elevate Rear of Truck . 
        Elevate Either Side of Truck . 
        Lubricants . 
        Standard . 
    Service Schedule  . 
        Planned Maintenance Schedule  . 
        Planned Maintenance Procedures . 
        General . 
        Hardware . 
        Noise . 
        Leaks . 
        Cables and Connections . 
        Grease Location Points . 
        Services Performed Daily or Every 8 Operating Hours  . 
        Chassis . 
        Brakes . 
        Wheels/Tires . 
        Tiller Arm . 
        Functions/Operations . 
        Battery . 
        Battery Connector  . 
        Services Performed Every Six Months or 500 Operating Hours Under Moderate
        Usage or Three Months or 250Hours Under Severe Usage  . 
        Chassis . 
        Motors . 
        Drive Unit  . 
        Brake . 
        Electrical Control System . 
        Battery . 
        Electrical Panel  . 
        Hydraulic System  . 
        Mast . 
        Lifting Devices . 
        Services Performed 12 Months or Every 1000 Operating Hours Under
        Moderate Usage and Six Months or Every 500 Operating Hours Under Severe Usage 
        Drive Unit  . 
        Hydraulic System  . 
    Lubrication Chart  . 
    Oil and Grease Specifications  . 
        Lubricants . 
        Grease Location Points . 
    Contents, Section S  . 
        Service Instructions . 
    Stabilizer Support Arms  . 
        Theory of Operation  . 
        Maintenance . 
    Inspection, Covers  
        Theory of Operation  
        Maintenance 
        Troubleshooting 
        Repair and Rebuild 
    Decals 
        Decal with Protective Sheet  
        Decal without Protective Sheet  
    Electric Motors 
        Theory of Operation  
        Maintenance 
        Troubleshooting 
        Repair and Rebuild 
        Pump Motor 
        Removal 
        Installation 
        Drive Motor 
        Brush Inspection and Replacement  
        Brush Inspection  
        Brush Replacement 
        Motor Disassembly 
        Motor Assembly  
    Transmission 
        Theory of Operation  
        Maintenance 
        Fluid Changing  
        Troubleshooting 
        Repair and Rebuild 
    Parking Brake System 
        Theory of Operation  
        Maintenance 
        Mechanical Brake Release 
        Brake Adjustment  
        Troubleshooting 
        Repair and Rebuild 
    Drive Wheel 
        Theory of Operation  
        Maintenance 
        Drive Wheel Nut Inspection 
        Troubleshooting 
        Repair and Rebuild 
    Load Wheels  
        Theory of Operation  
        Maintenance 
        Troubleshooting 
        Repair and Rebuild  
    Tiller Arm Handle  
        Theory of Operation  
        Maintenance 
        Inspection 
        Troubleshooting 
        Repair and Rebuild  
    Tiller Arm Head 
        Theory of Operation  
        Maintenance 
        Troubleshooting 
        Repair and Rebuild  
    Steering Bearing  
        Theory of Operation  
        Maintenance 
        Troubleshooting 
        Repair and Rebuild  
    Electrical Functions  
        Theory of Operation  
        Battery Plugged In With Keypad 
        Battery Plugged In With Key Switch 
        Main ON/OFF Switch/Keypad ON 
        Travel, Low Speed  
        Travel, High Speed 
        Reverser 
        Lift 
        Lower 
        Maintenance 
        Wiring 
        Definitions 
        Shorts to Frame Test  
        Troubleshooting 
        Troubleshooting Flowchart  
        Main Harness Replacement  
        Operator Display and Programming 
        Special Modes 
        Service Display  
        Digital Inputs/Outputs from Transistor Controller 
        Transistor Controller System Mode 
        Changing Driver Accessible Parameters (P) 
        Changing Service Parameters 
        Parameter Description 
        Operating Parameter Programming 
        Display Part Numbers (Pn)  
        Error Codes (E)  
        Error Code History  
        Truck Fault Codes 
        Troubleshooting Chart Index  
        Travel (Tractor-first / Forks-first) System  
        Wiring System 
        Other Possible Troubleshooting Issues  
        Troubleshooting Charts  
    Battery 
        Theory of Operation  
        Maintenance 
        Inspection and Care  
        Exterior Cleaning 
        Charging 
        Storage 
        History Record 
        Troubleshooting 
        Repair and Rebuild 
    Swing Out Battery Pack  
        Theory of Operation  
        Maintenance 
        Electrical Testing  
        Required Equipment  
        Instructions 
        Troubleshooting 
        Repair and Rebuild 
    Battery Connector  
        Theory of Operation  
        Maintenance 
        Inspection 
        Troubleshooting 
        Repair and Rebuild 
    Switches 
        Theory of Operation  
        Maintenance 
        Troubleshooting 
        Repair and Rebuild 
        Main ON/OFF Switch 
        Arm Angle Switches  
        Key Switch (Optional) 
        Horn Switch  
        Converting Keypad to Key Switch  
    Fuses 
        Theory of Operation  
        Maintenance 
        Wiring Harness 
        Power Cables  
        Master Control Relay 
        Troubleshooting 
        Repair and Rebuild  
    Contactor Panel 
        Theory of Operation  
        Maintenance 
        Troubleshooting 
        Resistance Testing 
        Repair and Rebuild  
    Transistor Controller  
        Theory of Operation  
        Basics Of Circuit Operation  
        Interface 
        Control Features 
        Motor Circuit  
        Control Circuit 
        Definitions 
        Maintenance 
        Safety 
        Cleaning 
        Troubleshooting 
        Diagnostics and Troubleshooting  
        Fault Codes  
        Repair and Rebuild  
    Electronic Tiller Arm Card (ETAC) 
        Theory of Operation  
        Lift Cutout.  
        Maintenance 
        Troubleshooting 
        Repair and Rebuild  
    Hydraulic System  
        Theory of Operation  
        Lift 
        Lower 
        Relief Pressure 
        Maintenance 
        Changing Hydraulic System Fluid 
        Hydraulic Pump Pressure Relief Valve  
        Troubleshooting 
        Troubleshooting Chart Index  
        Troubleshooting Charts  
        Repair and Rebuild  
        Hydraulic Unit  
        Reservoir 
        Filter Screen and Inlet Tube  
        Lift Pump  
    Lift Cylinder 
        Theory of Operation  
        Maintenance 
        Inspection 
        Troubleshooting 
        Repair and Rebuild 
    Mast 
        Theory of Operation  
        Maintenance 
        Visual Inspection  
        Lift Chain Inspection 
        Lift Chain Lubrication 
        Lift Chain Adjustment  
        Mast Guides/Dampers Adjustment 
        Troubleshooting 
        Repair and Rebuild 
    Forks 
        Theory of Operation  
        Maintenance 
        Inspection 
        Troubleshooting 
        Repair and Rebuild 
    Appendix .
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